Label Holder With Projections For Adhesive-Free Container Attachment

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Solution Overview

Problem

The use of adhesive materials for attaching electronic product labels to product containers is costly and can damage the containers, as the adhesive is designed for single use and may rip off the outer layer of cardboard-based containers when removed.

Innovation Solution

A label holder system that includes a channel to retain electronic product labels and a container-gripping panel with projections to securely attach to the container without adhesives, allowing for easy detachment and reattachment without damaging the container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If adhesive material is used to attach electronic labels to product containers, then the electronic labels can be securely attached, but the adhesive material is costly and must be replaced each time the label is removed

Engineering Contradiction:
Improveattachment securityVSAvoidadhesive material cost
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The attachment system is divided into two separate components: a reusable label holder that attaches to the container, and an electronic label that attaches to the holder. This segmentation allows the label holder to be reused multiple times without adhesive replacement, while the label can be independently changed. The holder includes a channel that physically retains the label through friction and geometric constraints rather than adhesive.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The label holder acts as an intermediary component between the container and the electronic label. It provides a reusable attachment interface to the container while offering a separate, non-adhesive retention mechanism for the label. This mediator eliminates the need for adhesive on both the container and label surfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If adhesive material is used to attach electronic labels to product containers, then the labels can be securely attached, but the adhesive may damage the container by ripping off the outer layer when removed

Engineering Contradiction:
Improveattachment securityVSAvoidcontainer damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The adhesive material is completely extracted from the attachment system. Instead of using adhesive to bond the label to the container, the invention uses a mechanical retention system where the label holder's channel physically holds the label through friction and geometric constraints. This eliminates the harmful extraction force that adhesive removal exerts on the container surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the potential harm of adhesive removal into a benefit by using friction-based retention. The friction between the label and channel walls, and between the holder and container surface, provides secure attachment without the damaging removal forces associated with adhesive bonding.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If adhesive material is used for each labeling operation, then the labels can be attached securely, but the process becomes costly and inefficient for large volume stocking operations

Engineering Contradiction:
Improveattachment securityVSAvoidlabeling operation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The label holder is designed to be recovered and reused across multiple labeling operations. After the electronic label is removed from the holder, the holder remains intact and can be immediately reused with a different label. This recovery and reuse process eliminates the need to apply new adhesive for each operation, significantly improving productivity in high-volume environments.

Inventive Principle:
Principle #34Discarding and recovering

4Loss of substance

If a reusable attachment method is used instead of adhesive, then costs and damage are reduced, but the attachment mechanism becomes more complex

Engineering Contradiction:
Improveadhesive material costVSAvoidattachment mechanism complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The label holder channel is designed with flexible walls that can elastically deform to accommodate the insertion of the electronic label and then return to their original shape to provide friction-based retention. This flexibility provides secure attachment without requiring complex mechanical fasteners, clips, or locking mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The channel cross-section is designed with curved surfaces that match the geometry of the electronic label. This curved geometry creates optimal friction contact area and allows the label to be easily inserted and removed while maintaining secure retention during use.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS10593236B1Label holder for coupling electronic labels to containers and associated methods
Publication Date: 2020.03.17 WALMART APOLLO LLC
  • US10593236B1 patent drawing
  • US10593236B1 patent drawing
  • US10593236B1 patent drawing

AI summary

In some embodiments, a label holder for retaining an electronic product label and detachably coupling to a product container includes rear panel, a top panel and a bottom panel each movably attached to the rear panel and extending in a forward direction relative to the rear panel, and at least one container-gripping panel attached to the rear panel and extending from the rear panel. The rear panel, the top panel, and the bottom panel together define a channel therebetween configured to slidably receive and retain an electronic product label. The container-gripping panel includes a plurality of projections extending therefrom and configured to grip at least one wall of the product container to detachably couple the label holder to the product container. Methods of detachably attaching the label holder to the product container and methods of uncoupling the label holder from the product container are also described.