Dynamic Label Layout Adaptation for Paper Waste Reduction

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Solution Overview

Problem

Label and tag printers face inefficiencies due to predefined layouts that result in significant unused paper space when the amount of text varies, leading to increased costs and reduced readability, as they either omit text or require complex operations to manage blank spaces.

Innovation Solution

A computer-implemented method and system that adapts the layout by determining and reducing blank areas, allowing for flexible modification of field sizes and font sizes based on the actual content, while maintaining the aspect ratio and relative orientation of fields, to optimize paper usage and readability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a predefined layout is used to accommodate the maximum amount of text, then all text can be printed without omission, but large blank areas remain unused leading to paper waste

Engineering Contradiction:
Improvetext completenessVSAvoidpaper waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The layout parameters (field sizes, margins, spacing) are made dynamic and adjustable based on the actual text content length. The system automatically modifies these parameters to fit the text while minimizing blank areas, rather than using fixed predefined layouts. This resolves the contradiction by allowing the layout to adapt between maximum text accommodation and paper efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes layout parameters (field width, height, position, font size) based on the detected text content characteristics. By dynamically adjusting these parameters, the system optimizes paper usage while ensuring complete text printing, eliminating the need to choose between text completeness and paper efficiency.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If a small font size is used to fit text into fixed fields, then text can be printed within the field boundaries, but readability decreases

Engineering Contradiction:
Improvetext fittingVSAvoidreadability
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The font size is made dynamic rather than fixed. The system adjusts font size based on the actual text content and available space, allowing optimal readability while ensuring text fits within field boundaries. This eliminates the need to compromise readability for text fitting.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes font size parameters dynamically based on text content analysis. By adjusting this parameter, the system achieves both proper text fitting within fields and maintained readability, resolving the contradiction between precision fitting and ease of reading.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the layout is fixed in advance, then printing operations are simple, but the system cannot adapt to varying text amounts leading to inefficiency

Engineering Contradiction:
Improvelayout definition simplicityVSAvoidlayout adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The layout system transitions from static predefined configurations to dynamic adaptive layouts. The system automatically adjusts layout parameters based on actual text content, providing both ease of use (automatic adjustment) and adaptability (content-specific optimization) simultaneously.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs self-adjustment of layout parameters based on text content analysis. By automatically modifying field sizes, spacing, and font settings without manual intervention, the system achieves both simplicity of operation and high adaptability to varying text amounts.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11055034B2Label cost saving function
Publication Date: 2021.07.06 SATO CO LTD
  • US11055034B2 patent drawing
  • US11055034B2 patent drawing
  • US11055034B2 patent drawing

AI summary

The present invention provides a computer-implemented method and system for modifying given layout data on the basis of predetermined parameters for reducing unused white areas in accordance with a given printing layout. The invention is particularly applicable in the framework of label and tag printers employing continuous media. On the one hand, the reduction of unused white areas can lead to an overall reduction in the paper size, thus rendering the labels more environmentally friendly. On the other hand, the layout can also be improved, leading to a better usage of the available space for printing data thereon.