N-Acetyllactosamine Production Using Lactose-Rich β-Galactosidase Catalysis
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Solution Overview
Problem
Existing methods for producing N-acetyllactosamine for food use are costly, require harmful reagents, and involve complex concentration steps, making them unsuitable for industrial application, while using lactose as a donor and optimizing enzyme conditions are necessary to achieve high conversion rates without affecting flavor.
Innovation Solution
A method involving a lactose concentration 1.1 times or more than N-acetylglucosamine, using β-galactosidase derived from Bacillus or Bifidobacterium, achieves a conversion rate of 20% or more without additional enzymes, resulting in an N-acetyllactosamine composition with a ratio of 0.26 or more.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If chemical synthesis procedure is used to produce LacNAc, then production cost is reduced, but harmful reagents and solvents must be used that cannot be used in food
Solution Approach 1:
The patent replaces chemical synthesis methods with enzymatic synthesis using β-galactosidase. This substitution eliminates the need for harmful chemical reagents and solvents while maintaining production feasibility. The enzymatic method uses biologically safe components (lactose and GlcNAc) as substrates, producing food-safe LacNAc without toxic byproducts.
2Reliability
If Gal transferase with UDP-Gal and GlcNAc is used for synthesis, then LacNAc can be produced, but the substrates are very expensive making it unsuitable for industrial production
Solution Approach 1:
The patent replaces expensive substrates (UDP-Gal and GlcNAc) with inexpensive alternatives (lactose and GlcNAc). Lactose is a common, low-cost sugar widely available from dairy sources, while GlcNAc can be produced from renewable plant resources. This substitution dramatically reduces raw material costs while maintaining synthesis effectiveness through β-galactosidase catalysis.
3Ease of operation
If PNP-Gal is used as Gal donor in β-galactosidase method, then synthesis is simple, but PNP-Gal is a synthetic substrate that cannot be used in food
Solution Approach 1:
The patent replaces the synthetic PNP-Gal substrate with natural lactose as the Gal donor. Lactose is a naturally occurring sugar found in milk and dairy products, making it safe for food applications. This substitution maintains the simplicity of the enzymatic reaction while ensuring the product is suitable for food use, as both substrates (lactose and GlcNAc) are food-safe.
4Reliability
If conventional β-galactosidase method is used, then LacNAc can be prepared, but concentration step is required which increases production cost
Solution Approach 1:
The patent optimizes reaction parameters including substrate concentration ratios (lactose to GlcNAc), pH, temperature, and enzyme amount to achieve high conversion efficiency. By carefully controlling these parameters, the method achieves sufficient LacNAc concentration directly in the reaction mixture, eliminating or reducing the need for additional concentration steps and associated costs.
5Reliability
If GlcNAc from crustaceans or plants is used as Gal acceptor, then high-purity food-grade GlcNAc is available, but it is very expensive compared to lactose
Solution Approach 1:
The patent utilizes GlcNAc's dual role: it serves as both the Gal acceptor substrate and can be derived from renewable plant resources rather than expensive crustacean shells. This approach maintains the high purity and food-grade quality of GlcNAc while reducing dependency on costly sources. The method also optimizes the lactose to GlcNAc ratio to maximize conversion efficiency and minimize waste.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method efficiently converts N-acetylglucosamine to N-acetyllactosamine at a lower cost, suitable for food use, without complex concentration steps and flavor impact.
Implementation Method 1
a method involving a lactose concentration 1.1 times or more than N-acetylglucosamine, using β-galactosidase derived from Bacillus or Bifidobacterium, achieves a conversion rate of 20% or more
Data Source
AI summary
Provided is an N-acetyllactosamine-containing composition production method that achieves a higher rate of conversion from N-acetylglucosamine to N-acetyllactosamine as compared to conventional methods and that is simple but has no effect on the flavor. The production method provided is a method in which N-acetyllactosamine is produced using an enzyme reaction through the action of β-galactosidase on lactose and N-acetylglucosamine, wherein the lactose concentration before the action of β-galactosidase is 1.1 times or more the N-acetylglucosamine concentration in amount-of-substance ratio. An N-acetyllactosamine-containing composition produced by the production method is also provided, wherein the amount-of-substance ratio of N-acetyllactosamine (LacNAc) to N-acetylglucosamine (GlcNAc) (LacNAc/GlcNAc) contained in the composition is 0.26 or more.
