Ladder Stabilizer Mechanism with Automatic Strut Deployment

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Solution Overview

Problem

Conventional ladders often lack stability, especially when leaned against surfaces, leading to instability and safety concerns, and existing stabilizers can be cumbersome and difficult to deploy or store, deterring users from utilizing them for enhanced safety.

Innovation Solution

A ladder design featuring a stabilizer mechanism with a strut and biasing member that automatically deploys and stows as the ladder is extended or collapsed, providing additional support by pivoting outward relative to the rails, and a handle assembly that allows manual adjustment of the stabilizer position for enhanced stability and ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If stabilizer mechanisms are added to ladders to improve stability, then ladder stability is improved, but device complexity increases

Engineering Contradiction:
Improveladder stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The stabilizer mechanism is integrated directly into the ladder structure, with the strut pivotally coupled to the rail and the biasing member incorporated within the mechanism. This merging of components provides stability functionality without requiring separate, additional devices, thereby improving ladder stability while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The biasing member automatically applies force to the strut to pivot it outward and provide stabilizing support without requiring manual intervention. The mechanism self-regulates based on the ladder's position, extending automatically when needed and retracting when not needed, which simplifies operation and reduces the complexity of control systems.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If stabilizer mechanisms are made easily deployable and storable, then ease of operation is improved, but stability may be compromised

Engineering Contradiction:
Improveease of deploymentVSAvoidladder stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The biasing member automatically activates the stabilizer mechanism when the ladder is extended or positioned, eliminating the need for manual deployment. The mechanism responds autonomously to changes in ladder configuration, providing stability without requiring user intervention, thus maintaining both ease of operation and stability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The stabilizer mechanism is designed to be dynamic rather than static, with the strut capable of pivoting between retracted and extended positions. This dynamic design allows the mechanism to adapt to different ladder configurations and operational needs, providing stability when required while remaining compact and easy to maneuver when not in use.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the stabilizer mechanism automatically deploys, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of deploymentVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The biasing member provides automatic deployment capability through a simple mechanical force application system. Rather than requiring complex sensors, motors, or control systems, the mechanism uses the inherent mechanical energy from ladder movement to trigger stabilization, achieving automation with minimal added complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The automatic deployment function is extracted as a separate biasing member component that can be independently analyzed and optimized. This modular approach allows the automatic deployment feature to be added without fundamentally redesigning the entire stabilizer mechanism, thereby improving ease of operation while controlling the increase in device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stabilizer mechanism enhances the ladder's stability and safety by automatically deploying when needed and stowing compactly, reducing the risk of instability and improving user confidence, while also being easy to maneuver and store.

Implementation Method 1

a biasing member, wherein in response to displacement of the first pair of rails from the collapsed configuration to the extended configuration, the biasing member applies a force to the stabilizer mechanism pivoting the strut at the top end to extend the bottom end outward relative to the at least one rail

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20240183221A1Stabilizer mechanisms for ladders, ladders incorporating same, and related methods
Publication Date: 2024.06.06 LITTLE GIANT LADDER SYSTEMS LLC
  • US20240183221A1 patent drawing
  • US20240183221A1 patent drawing
  • US20240183221A1 patent drawing

AI summary

Stabilization mechanisms, ladders incorporating stabilization mechanisms, and related methods may include struts or braces that are automatically deployable from a collapsed configuration to a deployed or expanded configuration to support and stabilize the ladder when it is extended. The stabilizer mechanisms may include biasing members configured to urge the struts rearward and outward as a fly rail assembly of the ladder is extended relative to a base rail assembly thereof. Some stabilizer mechanisms are manually deployable independent of each other.