Coupled Lamb Wave Resonator Filter for Narrow IF Passbands

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Coupled resonator filters face challenges in achieving narrow passbands for intermediate frequencies and channel filtering due to high input/output impedances and large dimensions, which complicates manufacturing and increases costs and size, especially when filtering at intermediate frequencies.

Innovation Solution

A coupled Lamb wave resonator filter is designed using at least two Lamb wave resonators with specific electrode configurations and acoustic coupling, allowing for integration onto an integrated circuit, with the ability to modulate resonance using control voltage and incorporating a Bragg mirror or periodic lattice to reduce parasitic resonances and improve manufacturing reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional coupled resonator filters are used for intermediate frequency filtering, then the filter can operate at the required frequency, but the dimensions become much too large for manufacturing

Engineering Contradiction:
Improvefiltering precisionVSAvoidfilter dimensions
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent changes the fundamental operating parameters by switching from bulk acoustic waves to surface acoustic waves (Lamb waves). This parameter change enables the filter to achieve the same intermediate frequency filtering performance with dramatically reduced dimensions, making the filter manufacturable while maintaining the required filtering precision

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the mechanical resonance mechanism from bulk acoustic wave resonators to surface acoustic wave resonators. This substitution allows the filter to maintain its frequency-selective function while reducing the physical size from millimeter-scale to micrometer-scale dimensions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If the resonator dimensions are reduced to achieve narrow passband filtering, then the filtering precision improves, but the manufacturing precision requirements become much more stringent

Engineering Contradiction:
Improvepassband widthVSAvoidresonator dimension tolerance
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

By changing to surface acoustic wave resonance, the patent achieves narrow passband filtering with relaxed manufacturing tolerances. The surface wave nature provides inherent mode confinement that reduces sensitivity to dimensional variations, allowing narrow passbands to be achieved without proportionally stringent manufacturing precision requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes the surface dimension for wave propagation rather than bulk dimensions. This dimensional change creates natural boundary conditions that confine the acoustic energy to the surface region, reducing the impact of bulk dimension variations on the resonant frequency and passband characteristics

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional resonator configurations are used, then the filter can be manufactured, but the input/output impedances are very high (about several kohms)

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidimpedance matching
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces intermediary transformation layers and electrode configurations that act as impedance transformers. These intermediaries match the high-impedance resonator output to the lower-impedance circuit board traces, enabling reliable signal transfer while maintaining the manufactability of the resonator structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent merges the resonator structure with the interconnection architecture by integrating the electrodes and transmission lines directly with the resonator fabrication process. This merging reduces the number of separate components and interfaces, improving reliability while maintaining ease of manufacture through a unified fabrication approach

Inventive Principle:
Principle #5Merging (Combining)

4Volume of moving object

If the filter is designed for direct IC integration, then the circuit size and costs are reduced, but the signal losses increase

Engineering Contradiction:
Improvecircuit sizeVSAvoidsignal loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent uses thin film piezoelectric layers deposited directly on the IC substrate to create the resonator structure. This thin film approach enables direct integration with minimal additional height while maintaining high quality factor resonance, reducing signal losses despite the integrated configuration

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a surface acoustic wave resonance phenomenon on the integrated circuit substrate that replicates the beneficial properties of discrete surface wave resonators. This copying of the resonance mechanism to the integrated platform achieves compact size without proportionally increasing signal losses

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a narrow passband filter suitable for intermediate frequencies and channel filtering, reducing signal losses and costs while enabling direct integration onto an integrated circuit, achieving a passband of 1-2 MHz with reduced parasitic resonances and improved manufacturing feasibility.

Implementation Method 1

manufacture resonators using these Lamb waves

Methodology Applied
Scientific EffectLamb wave: Surface Acoustic Wave

Implementation Method 2

the signal to be filtered is propagated vertically in stacked resonant layers

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Implementation Method 3

BAW (Bulk Acoustic Wave) filters can be made from coupled bulk acoustic wave piezoelectric resonators

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 4

The first and second resonant layers may be acoustically coupled by acoustic coupling means or by an acoustic coupler

Methodology Applied
Scientific EffectAcoustic coupling: Sound

Implementation Method 5

incorporating a Bragg mirror or periodic lattice to reduce parasitic resonances

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Data Source

PatentUS7804383B2Coupled lamb wave resonators filter
Publication Date: 2010.09.28 STMICROELECTRONICS FRANCE
  • US7804383B2 patent drawing
  • US7804383B2 patent drawing
  • US7804383B2 patent drawing

AI summary

A coupled Lamb wave resonator filter includes first and second Lamb wave resonators. The first Lamb wave resonator includes a first resonant layer, and first and second electrodes on opposite sides of the first resonant layer. The second Lamb wave resonator includes a second resonant layer, and third and fourth electrodes on opposite sides of the second resonant layer. One of the sides of the first resonant layer belongs to a plane parallel to a plane corresponding to one of the sides of the second resonant layer. Both planes pass through the third and fourth electrodes of the second Lamb wave resonator. A periodic lattice acoustically couples the first and second resonant layers.