Broadband Lambda Probe Pump Cell Voltage Control

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Solution Overview

Problem

Existing broadband lambda sensors face inefficiencies in operating with limited voltage supply, as they require a non-vanishing voltage drop across power sources to drive currents, and existing methods do not effectively manage voltage drops across pump cells to ensure reliable operation across varying exhaust gas conditions.

Innovation Solution

The method involves electrically connecting a Nernst cell and a pump cell in series via a circuit node, with the potential of this node dynamically adjusted based on the voltage drop across the pump cell, using a characteristic curve to determine setpoints that allow efficient use of available supply voltage, enabling operation with both positive and negative currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single positive supply voltage is used to operate the broadband lambda sensor, then the device complexity is reduced and ease of operation is improved, but the voltage drop across current sources becomes insufficient when the pump cell voltage approaches the supply voltage

Engineering Contradiction:
Improvevoltage supply structureVSAvoidcurrent source operation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a dynamic reference electrode potential adjustment mechanism that adapts the reference electrode potential based on the pump cell voltage. When the pump cell voltage is high (approaching supply voltage), the reference electrode potential is lowered to maintain sufficient voltage drop across current sources. This dynamic adjustment resolves the contradiction by making the system adaptable to varying operating conditions while maintaining reliable current source operation with a single positive supply voltage

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical potential parameter of the reference electrode dynamically based on the pump cell voltage level. By adjusting this parameter (reference electrode potential) according to operating conditions, the system maintains adequate voltage margins for current sources throughout the operating range, resolving the reliability issue while keeping the supply structure simple

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the reference electrode potential is kept constant, then the device operation is simplified, but the voltage drop across current sources becomes insufficient when pump cell voltage is high

Engineering Contradiction:
Improvereference electrode controlVSAvoidcurrent source operation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system transitions from static reference electrode potential control to dynamic control that automatically adjusts based on pump cell voltage measurements. This maintains simplified operation from the user perspective while internally adapting to ensure reliable current source function across all operating conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements a feedback mechanism where the pump cell voltage is monitored and used to control the reference electrode potential. This closed-loop control ensures that when pump cell voltage is high, the reference electrode potential is adjusted to maintain sufficient voltage drop across current sources, resolving the reliability issue while maintaining ease of operation through automatic control

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reliable operation of broadband lambda sensors with a single positive supply voltage, such as 5V, while ensuring sufficient voltage for power sources, even under conditions where typical supply voltages are insufficient, by dynamically adjusting the circuit node's potential in response to changing voltage drops.

Implementation Method 1

a Nernst cell and a pump cell are electrically connected in series via a first circuit node... a voltage signal is generated on the basis of an electrical potential difference between circuit nodes

Methodology Applied
Scientific EffectNernst effect: Nernst Effect

Implementation Method 2

determining a pump voltage across pump cell terminals... determining a first setpoint value for an electrical potential of the first circuit node as a function of the pump voltage

Methodology Applied
Scientific EffectElectrochemical pumping: Electro-Osmosis

Data Source

PatentEP3693590B1Method and device for operating a broadband lambda probe
Publication Date: 2024.08.07 ROBERT BOSCH GMBH
  • EP3693590B1 patent drawingFigure 1
  • EP3693590B1 patent drawingFigure 2~3
  • EP3693590B1 patent drawingFigure 4

AI summary

Method for operating a broadband lambda probe in which a Nernst cell and a pump cell are electrically connected in series via a first circuit node, wherein the method comprises: determining a voltage drop across the pump cell, determining a first setpoint for the electrical potential of the first circuit node as a function of the voltage drop across the pump cell, and applying the first setpoint to the first circuit node.