Laminar flow radial ceiling fan

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing ceiling fans are inefficient in circulating and equalizing air distribution within a room, as they create a single vertical column of air that results in turbulent flow and incomplete mixing of hot and cold layers, limiting their ability to provide uniform comfort and energy efficiency.

Innovation Solution

A laminar flow radial ceiling fan design featuring multiple stacked discs with radial symmetry, allowing unobstructed air entry and exit in all directions, promoting efficient air circulation and mixing through a conical return pattern, which enhances air distribution and reduces buffeting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional pitched blade ceiling fans are used to circulate air, then air movement is achieved, but turbulent flow and incomplete mixing of hot and cold layers occur, resulting in inefficient air distribution

Engineering Contradiction:
Improveair circulation efficiencyVSAvoidair distribution uniformity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The fan blade is segmented into multiple airfoil-shaped vanes arranged radially around the central axis. Each vane independently contributes to air movement, creating multiple air streams that combine to achieve uniform laminar flow circulation throughout the room, eliminating the single-column turbulent flow of traditional fans.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from the traditional single-plane blade rotation to a three-dimensional radial arrangement of multiple airfoils extending outward from the central axis. This dimensional change enables air to be moved in multiple directions simultaneously, creating comprehensive laminar flow patterns that efficiently mix hot and cold air layers throughout the entire room volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If a single vertical column of air is forced downward, then air movement is created, but inefficient turbulent flow results and dead air zones remain

Engineering Contradiction:
Improveair flow velocityVSAvoidair circulation completeness
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The airfoil vanes are asymmetrically shaped with specific camber and angle of attack variations across the radial span. This asymmetry optimizes the aerodynamic lift and drag characteristics, generating controlled laminar flow that maintains high velocity while ensuring complete circulation coverage, eliminating dead air zones through optimized flow patterns.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The invention optimizes multiple parameters including airfoil cross-sectional geometry, vane spacing, radial distribution, and rotational speed to achieve laminar flow regime. By carefully controlling these parameters, the system maintains high air flow velocity while transitioning from turbulent to laminar flow, improving circulation completeness and eliminating stagnant zones.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If multiple fans are affixed to the ceiling for larger rooms, then air circulation coverage is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveroom coverage areaVSAvoidnumber of fans required
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The radial airfoil fan design creates highly effective laminar flow patterns that maximize air circulation efficiency in a single unit. This multi-functional design simultaneously achieves high-velocity air movement, complete room coverage, and uniform temperature distribution, making it suitable for various room sizes without requiring multiple fans, thereby reducing system complexity and energy consumption.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Temperature

If heating/cooling systems operate continuously to maintain temperature, then comfort is provided, but energy consumption increases

Engineering Contradiction:
Improveroom temperature controlVSAvoidheating/cooling system energy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The fan operates continuously at low power to maintain uniform air circulation and prevent temperature stratification. By continuously mixing air and eliminating dead zones, the system maintains thermal homogeneity throughout the room, allowing the heating/cooling system to operate in shorter cycles and reducing overall energy consumption while maintaining comfort.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The laminar flow radial ceiling fan achieves complete air circulation and mixing, eliminating dead air zones and improving comfort and energy efficiency by dispersing high-volume laminar flow air in all directions, thereby homogenizing temperature distribution without the need for continuous operation of heating/cooling systems.

Implementation Method 1

The discs rotate which will rotate the air mass trapped between the discs. Centrifugal force acts on the air mass and expels it outward beyond the edges of the discs and into the surrounding air space.

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

The laminar flow radial ceiling fan achieves complete air circulation and mixing, eliminating dead air zones and improving comfort and energy efficiency by dispersing high-volume laminar flow air in all directions

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Data Source

PatentUS10352325B2Laminar flow radial ceiling fan
Publication Date: 2019.07.16 EXHALE FANS LLC
  • US10352325B2 patent drawing
  • US10352325B2 patent drawing
  • US10352325B2 patent drawing

AI summary

The prior art has used pitched blades attached to a stationary motor, normally electric, to move air within the confines of a structure or room. The preferred invention incorporates a series of solid discs. The discs are affixed to a stationary electric motor and thus rotate around a central axis. The discs are equally spaced and centrally perforated in a manner that will allow air to flow in high volumes through the perforations and pass along the discs thus exiting symmetrically between each disc perpendicularly to the flow of air that is at its entrance. Due to the less restrictive or low pressure air entrance as well as the correct vertical disc spacing a corresponding increase in the laminar flow is realized. This feature of the preferred invention allows for operation at a rotational speed that is practical for use as a ceiling fan.