Flexible Laminate Container Venting for Squeeze Dispensing
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Solution Overview
Problem
Conventional rigid containers for fluent products are expensive to produce, require significant material, are difficult to decorate, prone to damage, and challenging to dispense, and require significant changes when product size is altered.
Innovation Solution
Flexible containers made from film laminates with a venting structure, featuring a structural support frame and a removable portion for dispensing, allowing easy printing and decoration, and providing structural integrity for handling and use without failure.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If rigid containers are used for fluent products, then structural integrity is improved, but production cost increases and material usage increases
Solution Approach 1:
The patent applies flexible containers made from laminated films instead of rigid materials, achieving sufficient structural integrity through the multi-layer laminate structure while reducing production costs and material usage. The flexible container includes an outer layer, intermediate layer, and inner layer that work together to provide strength without requiring thick rigid walls.
Solution Approach 2:
The patent uses composite laminated materials consisting of multiple layers with different properties (outer layer for strength, intermediate layer for barrier properties, inner layer for flexibility). This composite structure achieves the required structural integrity while using less material and reducing production costs compared to solid rigid containers.
2Strength
If rigid containers are used for fluent products, then structural integrity is improved, but material usage increases
Solution Approach 1:
The flexible container uses thin film laminates instead of thick rigid materials, achieving sufficient structural integrity through the multi-layer construction while significantly reducing the amount of material required. The thin flexible walls provide adequate strength for containing and dispensing fluent products without the material excess of rigid containers.
Solution Approach 2:
The composite laminate structure distributes structural requirements across multiple thin layers, each optimized for specific functions (strength, barrier, flexibility). This allows the container to achieve required integrity with minimal total material usage, reducing waste compared to solid rigid containers.
3Loss of substance
If flexible containers are made from thin film laminates, then material usage is reduced, but structural integrity deteriorates
Solution Approach 1:
The patent employs a multi-layer composite laminate structure where each layer contributes specific properties: the outer layer provides strength and rigidity, the intermediate layer provides barrier properties, and the inner layer provides flexibility. This composite construction achieves sufficient structural integrity despite using thin films, resolving the contradiction between material reduction and strength maintenance.
Solution Approach 2:
The flexible container uses specifically engineered thin film laminates that, when layered and sealed properly, provide adequate structural integrity for handling and dispensing. The thin flexible construction reduces material usage while maintaining sufficient strength through proper laminate design and sealing.
4Strength
If conventional rigid containers are used, then structural integrity is improved, but ease of dispensing deteriorates
Solution Approach 1:
The flexible container allows easy dispensing of fluent products by enabling the user to squeeze and deform the container walls, directly pushing product toward the dispensing opening. This flexibility eliminates the need to overcome rigid container resistance, making dispensing intuitive and easy while the laminate structure maintains sufficient integrity for handling.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Flexible containers offer cost-effective production, reduced material usage, enhanced durability, easy dispensing, and adaptable sizing, while maintaining structural integrity and functionality.
Implementation Method 1
a venting structure in the headspace portion of the product volume. The venting structure can include an unsealed portion between adjacent layers of material
Data Source
Figure 1A
Figure 1B
Figure 1C
AI summary
In a container (100) made of flexible laminate sheets (180-1, 180-2) and including a product space and dispensing and optional venting structures, a flow channel (159) in fluid communication with the product space (150) and with a normally closed dispenser (160) is provided. When a squeeze force is applied to the product space (150) the dispenser (160) opens and the container dispenses the fluent product from the product volume, through the flow channel, and out the dispenser.