Laminated Glass Retardation Element Heat Resistance

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Solution Overview

Problem

Laminated glass retardation elements experience variations in retardation value under high-temperature conditions, affecting the stability of optical properties in liquid-crystal displays and automotive windshield glass.

Innovation Solution

A laminate for laminated glass comprising an interlayer film with a retardation element made of a liquid-crystal compound and specific compounds represented by formulas (1), (2), and (3), which provides excellent heat resistance and minimal variation in retardation value in high-temperature atmospheres.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a liquid-crystal compound-based retardation element is used to improve optical properties in liquid-crystal displays and automotive windshield glass, then viewing angle characteristics and contrast are improved, but the retardation value varies under high-temperature conditions

Engineering Contradiction:
Improveoptical property stabilityVSAvoidheat resistance
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent uses a composite retardation element comprising a liquid-crystal compound and a specific polymer compound (formula 1, 2, or 3) to achieve both improved optical properties and heat resistance. The polymer compound forms a matrix that stabilizes the liquid-crystal compound, preventing retardation value variation under high-temperature conditions while maintaining the optical enhancement benefits.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the chemical structure parameters of the retardation element by introducing specific polymer compounds with defined molecular structures (formulas 1, 2, 3) containing specific functional groups and molecular weights. This parameter change enables the material to maintain stable optical properties across a wide temperature range while preserving the desired retardation characteristics.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the retardation element is made thinner to reduce dispersion and improve optical clarity, then visual quality is improved, but heat resistance and structural stability decrease

Engineering Contradiction:
Improveoptical clarityVSAvoidheat resistance
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent creates a composite structure where the polymer compound (formula 1, 2, or 3) forms a thermally stable matrix that supports thin films. This composite approach allows the retardation element to be made thinner for improved optical clarity while the polymer matrix maintains structural integrity and heat resistance at reduced thicknesses.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies the polymer compound specifically to regions requiring thermal stability within the retardation element structure. The polymer forms a stabilizing matrix in specific areas, allowing different parts of the element to have optimized properties - thin regions for optical clarity and polymer-enriched regions for heat resistance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The laminate maintains stable optical properties and exhibits excellent heat resistance, reducing variations in retardation value even in extreme temperatures, thus enhancing the performance of liquid-crystal displays and automotive windshield glass.

Implementation Method 1

the retardation value, which is determined by the product of the thickness of the element and the birefringence wherein the birefringence is the difference between the refractive index in the slow axis direction (in-plane direction in which the refractive index is the largest) and the fast axis direction (in-plane direction orthogonal to the slow axis direction)

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 2

These abilities can be used, for example, to improve the viewing angle and contrast of liquid-crystal displays (LCDs). Specific examples known for the utilization of the ability of retardation elements to change polarized light include the use of a retardation element known as a 1/2-wave plate as a polarization rotator

Methodology Applied
Scientific EffectPolarization conversion: Polarisation

Data Source

PatentUS9180648B2Laminate for laminated glass
Publication Date: 2015.11.10 NIPPON KAYAKU CO LTD
  • US9180648B2 patent drawing
  • US9180648B2 patent drawing
  • US9180648B2 patent drawing

AI summary

A laminate for a laminated glass, comprising an interlayer film for a laminated glass laminated with a retardation element interposed between an adhesive layer A and an adhesive layer B, wherein the retardation element contains a liquid-crystal compound and at least one compound selected from the group consisting of a compound represented by the following formula (1), a compound represented by the following formula (2), and a compound represented by the following formula (3). In formula (1), n represents an integer from 3 to 10 and R2 represents a —CH2—CH2— group, a —CH2—CH(CH3)— group, or a —CH2—CH2—CH2— group. In formula (2), R3 represents a —(CH2)p— group or a phenylene group and p represents an integer from 4 to 8. In formula (3), R4 represents a substituted phenylene group. R1-1, R1-2, and R1-3 in formulas (1) to (3) are the same or different, each representing an alkyl group that has a branched structure and that contains at least 5 carbon atoms.