Laminated Bus Structure Reducing Stray Inductance in Cascaded Devices
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Solution Overview
Problem
In electrical systems, switching between connecting and disconnecting electrical power introduces stray impedance, leading to voltage overshoot, which can reduce the lifespan and operational reliability of devices due to increased stray inductance and capacitance.
Innovation Solution
A bus structure with multiple conductive and non-conductive layers is implemented to reduce stray inductance and increase stray capacitance, balancing capacitance across cascaded electrical devices, thereby mitigating voltage overshoot and improving device reliability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If multiple electrical devices are cascaded in series to achieve higher power ratings, then the power handling capability is improved, but stray impedance (inductance and capacitance) increases causing voltage overshoot
Solution Approach 1:
The patent transitions from a conventional planar bus bar structure to a three-dimensional laminated bus structure with multiple conductive layers stacked in parallel. This dimensional change allows current to flow through multiple paths simultaneously, reducing the loop area and thereby minimizing stray inductance and capacitance effects that cause voltage overshoot in series-cascaded electrical devices.
Solution Approach 2:
The patent combines multiple conductive layers into a single integrated laminated bus structure. By merging separate conductive paths into a unified multi-layer structure with optimized current distribution, the system achieves reduced stray impedance while maintaining the power handling capability of cascaded devices.
2Ease of operation
If electrical power is alternately connected to and disconnected from electrical connectors, then switching control is achieved, but magnetic fields are generated introducing stray inductance
Solution Approach 1:
The laminated bus structure utilizes multiple conductive layers arranged in three-dimensional space to create parallel current paths. This dimensional approach reduces the effective loop area during switching operations, minimizing magnetic field generation and associated stray inductance while preserving switching control functionality.
Solution Approach 2:
The patent converts the potentially harmful effect of switching operations by designing the laminated structure to inherently reduce magnetic field generation. The optimized current distribution through multiple layers transforms the switching action from a source of stray inductance into a controlled operation with minimized electromagnetic interference.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The bus structure effectively reduces voltage overshoot, enhances operational reliability, and ensures uniform wear and lifespan of cascaded electrical devices by balancing stray capacitance and reducing stray inductance.
Implementation Method 1
switching between connecting and disconnecting electrical power introduces stray impedance (e.g., capacitance and/or inductance), which affects operation of the electrical system and/or surrounding electrical devices
Implementation Method 2
change in electrical current flowing through the electrical connector may generate a magnetic field that introduces stray inductance in nearby electrically conductive material
Data Source
AI summary
The present disclosure presents techniques to facilitate improving operation of an electrical system, which includes a bus structure that cascades multiple electrical devices. The bus structure includes a first outer conductive layer implemented as a positive layer; a second outer conductive layer implemented as a negative layer; a first intermediate conductive layer neighboring the first outer conductive layer; a second intermediate conductive layer neighboring the second outer conductive layer; and a third intermediate conductive layer neighboring the second intermediate conductive layer, in which the third intermediate conductive layer is implemented as an inter-device layer that facilitates electrically coupling at least two of the electrical devices in series. The first intermediate conductive layer is implemented as a negative layer and the second intermediate conductive layer is implemented as a positive layer to facilitate reducing stray inductance and/or increasing stray capacitance introduced in the electrical system during operation.


