Laminated Electronic Component Orthogonal Conductor Separation

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Solution Overview

Problem

Existing laminated electronic components face challenges in suppressing conductor separation due to stress in directions orthogonal to the lamination direction, as the uneven portions at the conductor-element body interface are ineffective in these directions.

Innovation Solution

The laminated electronic component design includes conductors with uneven portions at cross-sections orthogonal to the lamination direction, ensuring that both the conductors and the element body have engaged uneven portions to enhance adhesion and prevent separation, with the option of all or some conductor layers having these features to optimize stress resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all conductor layers have uneven portions at the cross section orthogonal to the first direction, then separation due to orthogonal stress is maximally suppressed, but manufacturing complexity increases

Engineering Contradiction:
Improveconductor separation resistance in orthogonal directionVSAvoidconductor layer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent provides flexibility in implementing the uneven portions: it is sufficient that some conductor layers have uneven portions at the cross section orthogonal to the first direction, rather than requiring all conductor layers to have them. This partial implementation approach achieves the essential function of suppressing orthogonal separation while avoiding the excessive complexity that would result from uniformly applying uneven portions to every conductor layer.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11217376B2Laminated electronic component
Publication Date: 2022.01.04 TDK CORP
  • US11217376B2 patent drawing
  • US11217376B2 patent drawing
  • US11217376B2 patent drawing

AI summary

A laminated electronic component includes an element body and a pair of conductors. The element body is formed by laminating a plurality of element-body layers in a first direction. The pair of conductors is formed by laminating a plurality of conductor layers in the first direction. The pair of conductors is provided to the element body in such a way as to be separated from each other in a second direction orthogonal to the first direction. At a cross section orthogonal to the first direction, the pair of conductors has an uneven portion and the element body has an uneven portion engaged with the uneven portion of the pair of conductors.