Laminated Electrolyte Membrane with Nanosheet Catalyst for Water Electrolysis

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Solution Overview

Problem

Current polymer electrolyte membrane (PEN) water electrolyzers face challenges in achieving low membrane resistance while minimizing gas crossover, which affects proton conductivity and overall efficiency.

Innovation Solution

A laminated electrolyte membrane structure is introduced, comprising a first and second electrolyte membrane with a nanosheet laminated catalyst layer in between, providing a porous and thin catalyst layer to suppress gas crossover while maintaining low membrane resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electrolyte membrane is thinned to improve proton conductivity and reduce membrane resistance, then the membrane resistance is reduced, but the oxygen crossover from anode to cathode and hydrogen crossover from cathode to anode increase greatly

Engineering Contradiction:
Improveproton conductivityVSAvoidgas crossover
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The catalyst layer is segmented into multiple nanosheet layers stacked in the thickness direction, creating a laminated structure with gaps between layers. This segmentation allows the layer thickness to be reduced to 10 nm or less while maintaining catalytic function, thereby reducing gas crossover through the membrane without significantly increasing membrane resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catalyst is transformed from a conventional particulate or bulk form to a two-dimensional nanosheet structure. This dimensional change enables the catalyst to achieve high surface area and activity while maintaining a extremely thin profile, allowing the electrolyte membrane to be thinned for better proton conductivity without sacrificing catalytic performance or increasing gas crossover.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the electrolyte membrane is thinned to reduce membrane resistance, then the proton conductivity is improved, but the mechanical strength decreases

Engineering Contradiction:
Improveproton conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The electrolyte membrane is constructed as a composite structure combining the polymer electrolyte membrane with a nanosheet laminated catalyst layer. The nanosheets are stacked with gaps between them, creating a composite material that provides both catalytic activity and structural support, enabling the membrane to be thinner while maintaining mechanical integrity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The laminated structure effectively reduces gas crossover and maintains proton conductivity, leading to improved mechanical strength and durability, and enhanced efficiency in water electrolysis.

Implementation Method 1

a nanosheet laminated catalyst layer provided between the first electrolyte membrane and the second electrolyte membrane and including a laminated structure in which a plurality of nanosheet catalysts is laminated with a gap

Methodology Applied
Scientific EffectLaminated structure: Lamination

Implementation Method 2

it is necessary to improve only the proton conductivity of the electrolyte membrane so that the membrane resistance needs to be reduced

Methodology Applied
Scientific EffectProton conductivity: Conduction (electrical)

Implementation Method 3

platinum group metals are bonded to both sides of a solid polymer electrolyte membrane so as to be integrated with the membrane, with one side thereof set as an anode and the other as a cathode

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11329294B2Laminated electrolyte membrane, membrane electrode assembly, water electrolysis cell, stack, water electrolyzer, and hydrogen utilizing system
Publication Date: 2022.05.10 TOSHIBA ENERGY SYST & SOLUTIONS CORP
  • US11329294B2 patent drawing
  • US11329294B2 patent drawing
  • US11329294B2 patent drawing

AI summary

A laminated electrolyte membrane of an embodiment includes: a first electrolyte membrane; a second electrolyte membrane; and a nanosheet laminated catalyst layer provided between the first electrolyte membrane and the second electrolyte membrane and including a laminated structure in which a plurality of nanosheet catalysts is laminated with a gap.