Laminated Liquid Ejecting Head Flow Channel Design

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Solution Overview

Problem

Existing liquid ejecting head designs face challenges with increased size and complex arrangements due to the formation of flow channels on the same plane, leading to inefficiencies in liquid distribution to head chips.

Innovation Solution

A liquid ejecting head with a distribution flow channel member formed by laminating flow channel substrates, featuring a main branching flow channel and sub branching flow channels that branch off at specific positions, allowing for efficient liquid distribution to multiple head chips.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If flow channels are formed on the same plane, then liquid distribution to head chips is achieved, but the size of flow channel members increases and arrangement becomes complex

Engineering Contradiction:
Improveliquid distributionVSAvoidflow channel arrangement
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent transitions from planar flow channel arrangement to a three-dimensional laminated structure. Multiple flow channel substrates are stacked in the thickness direction, with distribution flow channels formed on different planes. This dimensional change allows flow channels to be arranged vertically rather than horizontally, reducing the planar footprint and simplifying the overall arrangement while maintaining effective liquid distribution to all head chips.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If flow channels are formed on the same plane, then liquid supply to head chips is enabled, but the area of flow channel members increases

Engineering Contradiction:
Improveliquid supplyVSAvoidflow channel member area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

By stacking flow channel substrates in the thickness direction, the patent utilizes the vertical dimension to accommodate multiple distribution flow channels. This eliminates the need for extensive planar expansion, as channels that would otherwise require significant horizontal space are now arranged in vertical layers, significantly reducing the overall area occupied by flow channel members.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If multiple distribution flow channels are provided, then liquid can be supplied to multiple head chips, but pressure loss variation among flow channels increases

Engineering Contradiction:
Improveliquid supply to multiple head chipsVSAvoidpressure loss variation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent designs the distribution flow channels across different laminated substrates to have equivalent flow paths and characteristics. By carefully configuring the channel geometry, length, and cross-sectional area on each substrate layer, the invention ensures that liquid experiences similar pressure losses regardless of which distribution channel it flows through. This equipotential design enables balanced liquid supply to multiple head chips while minimizing pressure loss variation.

Inventive Principle:
Principle #12Equipotentiality

Data Source

PatentUS20250108623A1Liquid ejecting head and liquid ejecting apparatus
Publication Date: 2025.04.03 SEIKO EPSON CORP
  • US20250108623A1 patent drawing
  • US20250108623A1 patent drawing
  • US20250108623A1 patent drawing

AI summary

A liquid ejecting head includes: a distribution flow channel includes a main-branching-flow-channel having a first-main-branching-portion and a second-main-branching-portion which branch off at a main-branching-position, a first-sub-branching-flow-channel being a flow-channel disposed between the main-branching-flow-channel and the head chips in the direction of lamination and configured to communicate with the first-main-branching-portion, the first-sub-branching-flow-channel including a first-sub-branching-portion-A and a first-sub-branching-portion-B which branch off at a first-sub-branching-position, and a second-sub-branching-flow-channel being a flow channel disposed at a position equivalent to a position of the first-sub-branching-flow-channel in the direction of lamination and configured to communicate with the second-main-branching-portion, the second-sub-branching-flow-channel including a second-sub-branching-portion-A and a second-sub-branching-portion-B which branch off at a second-sub-branching-position.