Laminated Windscreen Roughened Regions for Faster Impact Breakage

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Solution Overview

Problem

Conventional laminated automotive windscreens do not adequately address the risk of serious pedestrian injuries during collisions, as they do not effectively break to reduce the impact force on pedestrians.

Innovation Solution

A laminated glazing design with a second sheet of glazing material featuring a treated region, such as a laser-etched or sandblasted area, to facilitate easier breakage upon impact, reducing the rigidity and enhancing pedestrian safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the windscreen is made with conventional smooth glass surfaces, then the structural strength and integrity are maintained, but the ability to break easily upon pedestrian impact is reduced

Engineering Contradiction:
Improvepedestrian injury riskVSAvoidglass breakage resistance
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent applies local quality by creating treated regions with modified surface properties (rougher texture, different refractive index) in specific areas of the glass sheet. These localized treated regions have different optical and mechanical characteristics compared to the surrounding untreated glass, enabling them to initiate and propagate cracks more easily upon impact while the rest of the glass maintains its structural strength and integrity.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the entire glass surface is treated to facilitate breakage, then pedestrian safety is improved, but the visual clarity and aesthetic appearance are compromised

Engineering Contradiction:
Improvepedestrian injury riskVSAvoidvisual clarity
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating treated regions with modified surface properties (rougher texture, different refractive index) in specific areas of the glass sheet. These localized treated regions have different optical and mechanical characteristics compared to the surrounding untreated glass, enabling them to initiate and propagate cracks more easily upon impact while the rest of the glass maintains its structural strength and integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies partial action by treating only specific regions of the glass surface rather than the entire surface. The treated regions are positioned and sized to provide adequate crack initiation capability for safety purposes, while leaving the majority of the glass surface untreated to preserve visual clarity and aesthetic appearance.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The treated regions on the second sheet of glazing material enable the laminated glazing to break more quickly and reduce the time taken for the windscreen to shatter, thereby minimizing pedestrian injuries during collisions.

Implementation Method 1

the first treated region having been subjected to a roughening process such that prior to the roughening process the first treated region has a first surface roughness, and after the roughening process, the first treated region has a second surface roughness

Methodology Applied
Scientific EffectRoughening process: Abrasion

Implementation Method 2

the roughening process comprises irradiating at least a portion of the first region to be treated with a laser to laser etch the second major surface of the second sheet of glazing material in the first treated region

Methodology Applied
Scientific EffectLaser etching: Laser Ablation

Data Source

PatentUS20260061725A1Laminated glazing
Publication Date: 2026.03.05 PILKINGTON GRP LTD
  • US20260061725A1 patent drawing
  • US20260061725A1 patent drawing
  • US20260061725A1 patent drawing

AI summary

A laminated glazing for a vehicle windscreen comprising first and second sheets of glazing material joined by a sheet of adhesive interlayer material is described. The laminated glazing has an outer facing surface and an inner facing surface comprising a first treated region that has been subjected to a roughening process such that before the roughening process the first treated region has a first surface roughness and after the roughening process the first treated region has a second surface roughness. The first treated region having the second surface roughness helps the laminated glazing break when subject to an impact on the outer facing surface. Use of a roughened region to reduce the time taken for a laminated glazing to break upon being impacted by an impactor is also described.