Lamination Molding Apparatus Powder Removal Mechanism

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Solution Overview

Problem

The existing methods for removing non-sintered material powder in lamination molding are time-consuming and labor-intensive, necessitating a more efficient approach.

Innovation Solution

A lamination molding apparatus with a chamber filled with inert gas, a vertically movable molding table, a powder retaining wall, and a powder discharging section below the wall to facilitate easy and rapid removal of non-sintered material powder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If vacuum apparatus is used to evacuate non-sintered material powder, then powder removal is achieved, but the process requires burden and time

Engineering Contradiction:
Improvepowder removal speedVSAvoidtime for powder removal
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The invention extracts the non-sintered material powder from the molding table surface by lowering the molding table to a predetermined position where the powder discharging section is located, enabling direct discharge of powder without using vacuum apparatus

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses its own structural components (molding table, powder discharging section, chute) to achieve powder removal autonomously, eliminating the need for external vacuum apparatus and reducing operational burden

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If vacuum apparatus is used to evacuate non-sintered material powder, then powder removal is achieved, but the process is labor-intensive

Engineering Contradiction:
Improveease of powder removalVSAvoidoperational burden
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The invention extracts the powder removal function from the complex vacuum apparatus system and integrates it into the molding table's positional control system, simplifying the operation to merely lowering the table to a predetermined position

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs powder removal using its inherent structural elements (molding table, powder discharging section, chute), eliminating the need for external vacuum equipment and reducing operational complexity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10029308B2Three dimensional printer
Publication Date: 2018.07.24 SODICK CO LTD
  • US10029308B2 patent drawing
  • US10029308B2 patent drawing
  • US10029308B2 patent drawing

AI summary

A lamination molding apparatus which can remove the non-sintered material powder after completion of lamination molding easily and with less time after completion of laminating/molding, is provided. According to embodiments of the present invention, a lamination molding apparatus to conduct lamination molding using a material powder, including: a chamber filled with an inert gas having a predetermined concentration; a molding table provided in the chamber, the molding table being capable of moving vertically; a powder retaining wall surrounding the molding table so as to retain the material powder supplied on the molding table; and a powder discharging section provided on or below the powder retaining wall, the powder discharging section being capable of discharging the material powder, is provided.