Vehicle Lamp Back Surface Reflectivity and Thermal Management

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Solution Overview

Problem

Vehicle lamps lack sufficient visibility to other road users, leading to increased collision risks due to inadequate differentiation from ambient light sources, and existing solutions fail to balance visual contrast with thermal management.

Innovation Solution

A vehicle head or tail lamp assembly featuring a light emitter with a rectangular surface and a back surface having a low light reflection factor (<80%), which enhances visual contrast and is designed to absorb incident light, reducing thermal issues through the use of non-incandescent light sources like LEDs and anti-reflective coatings, and a distinctive border visible along the sides to accentuate the rectangular shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the back surface has a high light reflection factor, then thermal management is improved, but visual contrast and recognition are reduced

Engineering Contradiction:
Improvethermal managementVSAvoidvisual contrast
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

The patent applies parameter changes by optimizing the light reflection factor of the back surface to a specific range (5-50%). This parameter adjustment creates a balance where the back surface reflects enough light to manage thermal energy but maintains sufficient visual contrast for vehicle recognition. The specific reflection factor range represents a quantitative optimization that resolves the contradiction between thermal management and visual visibility.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the back surface has a low light reflection factor, then visual contrast is improved, but thermal management deteriorates

Engineering Contradiction:
Improvevisual contrastVSAvoidthermal management
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent resolves this contradiction by establishing a minimum reflection factor threshold of 5%. This parameter setting ensures that the back surface maintains sufficient reflectivity to manage thermal energy from the light emitter, while still providing adequate visual contrast for vehicle recognition. The lower bound of the reflection factor range prevents excessive heat accumulation while maintaining visibility.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If incandescent light sources are used, then illumination intensity is improved, but thermal damage increases

Engineering Contradiction:
Improveillumination intensityVSAvoidthermal damage
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by transitioning from incandescent light sources to LED light sources. This change in the operational parameters of the light emitter significantly reduces thermal output while maintaining required illumination intensity. LEDs operate at lower temperatures compared to incandescent bulbs, thereby reducing thermal damage to the lamp assembly and surrounding components while still providing sufficient light output for vehicle visibility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the visual contrast and recognition of vehicles, reducing collision risks while mitigating thermal damage by using LEDs and anti-reflective coatings to manage heat effectively.

Implementation Method 1

anti-reflective coatings

Methodology Applied
Scientific EffectAnti-reflective coating: Anti-Reflective Coating

Implementation Method 2

the back surface having a light reflection factor less than 80%, wherein the back surface defines a border visible adjacent at least three sides of the rectangular surface

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

non-incandescent light sources like LEDs

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Data Source

PatentUS11719410B2Vehicle lamp assembly
Publication Date: 2023.08.08 DYSON TECH LTD
  • US11719410B2 patent drawing
  • US11719410B2 patent drawing
  • US11719410B2 patent drawing

AI summary

A vehicle head or tail lamp assembly is disclosed. The lamp assembly includes a light emitter having a rectangular surface from which light is emitted; and a back surface having a light reflection factor less than 80%. The back surface defines a border visible adjacent at least three sides of the rectangular surface when the lamp assembly is viewed along an axis projecting normally from the rectangular surface.