Vehicle Lamp Beam Shutter With Impeller Defogging

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Solution Overview

Problem

Current vehicle lamp defogging methods, such as heating devices and fans, either increase internal temperature, occupy more space, or are inefficient in removing fog, posing safety hazards and increasing costs.

Innovation Solution

A high beam and low beam switching device with a light shielding plate, impeller, and driving mechanism that rotates to form air convection, utilizing a limiting mechanism and spring assembly to switch beams and remove fog without increasing the lamp's size or internal temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a heating device is installed inside the vehicle lamp to remove fog, then the fog can be evaporated, but the internal temperature becomes too high causing safety hazards

Engineering Contradiction:
Improvefog inside vehicle lampVSAvoidinternal temperature of vehicle lamp
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The patent extracts the fog removal function from the traditional heating approach and relocates it to the air convection system. The impeller-driven air flow extracts moisture and fog particles from the lamp housing through convection currents, eliminating the need for high-temperature heating and thus resolving the safety hazard while maintaining effective fog removal

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the thermal field (heating device) with a mechanical field (impeller-driven air convection system). By using mechanical air movement to create convection currents, the system removes fog through physical air flow rather than thermal evaporation, thereby avoiding excessive temperature rise

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If a fan is installed inside the vehicle lamp to remove fog, then the fog can be dispersed, but the fan occupies more space and increases installation cost

Engineering Contradiction:
Improvefog inside vehicle lampVSAvoidspace occupied by defogging device
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent applies multi-functionality by integrating the impeller into the existing high beam/low beam switching device structure. The same driving mechanism that rotates the light shielding plate also drives the impeller for fog removal, eliminating the need for a separate fan motor and reducing the overall space requirement

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the defogging function with the beam switching mechanism by combining the impeller and light shielding plate into a single integrated structure driven by one motor. This consolidation eliminates redundant components and reduces the space occupied compared to separate fan installations

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If heating is used to evaporate water inside the vehicle lamp, then fog forms temporarily, but when temperature decreases the water vapor liquefies again forming fog

Engineering Contradiction:
Improvefog inside vehicle lampVSAvoidpermanent fog removal effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies preliminary action by continuously circulating air through the lamp housing before fog can accumulate. The impeller-driven convection system maintains constant air movement, preventing water vapor from condensing into fog in the first place, rather than attempting to evaporate existing fog after it forms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the thermal field (heating) with a mechanical field (air convection). By using mechanical air circulation to continuously move moisture-laden air out of the lamp housing, the system achieves reliable and permanent fog prevention without the cyclic condensation problem inherent in thermal methods

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes fog and improves heat dissipation in vehicle lamps, allowing safe and efficient switching between high and low beams without enlarging the lamp's footprint.

Implementation Method 1

A high beam and low beam switching device with a light shielding plate, impeller, and driving mechanism that rotates to form air convection

Methodology Applied
Scientific EffectAir convection: Convection

Implementation Method 2

a light shielding plate, an impeller and a driving device that is used for driving the light shielding plate and the impeller to rotate forwards and backwards

Methodology Applied
Scientific EffectLight refraction and blocking: Reflection

Data Source

PatentUS11745644B2High beam and low beam switching device, vehicle lamp and vehicle
Publication Date: 2023.09.05 HASCO VISION TECHNOLOGY CO LTD
  • US11745644B2 patent drawing
  • US11745644B2 patent drawing
  • US11745644B2 patent drawing

AI summary

A high beam and low beam switching device, a vehicle lamp comprising the high beam and low beam switching device, and a vehicle, the device comprising a light shielding plate, an impeller, and a driving device that is used for driving the light shielding plate and the impeller to rotate forwards and backwards; and a limiting mechanism used for limiting the rotation angle of the light shielding plate is provided between the light shielding plate and the driving device. The high-beam and low-beam switching device can achieve the successful switching of a high beam and a low beam, and the use of a vehicle lamp will not be affected; mist or moisture in the interior of the vehicle lamp can be removed, and meanwhile, the heat dissipation effect of the vehicle lamp can be improved, and the space that is occupied by the vehicle lamp will not be increased.