Lamp Cap Electrical Connection Structure for Automated Assembly
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Solution Overview
Problem
Current lamp cap structures require manual welding and threading of wires for electrical connections, leading to complex and time-consuming production processes that hinder automated assembly and efficiency.
Innovation Solution
A lamp cap electrical connection structure featuring a bayonet socket on the driving board with a connection base and a first electrode pin that forms an elastic connection, eliminating the need for manual welding by using snap-fitting and elastic abutment for electrical contact.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If manual welding and threading of wires is used for electrical connections, then reliable electrical connection is achieved, but production process becomes complex and time-consuming
Solution Approach 1:
The patent replaces the manual welding process with a mechanical insertion and elastic abutment system. The first electrode pin is simply inserted into the bayonet socket, and the elastic connection end of the first electrode provides automatic electrical contact through elastic abutment, eliminating the need for welding operations while maintaining reliable electrical connection.
Solution Approach 2:
The elastic connection end of the first electrode automatically provides electrical contact through its elastic abutment against the first electrode pin upon insertion. This self-service mechanism eliminates the need for manual wire threading and welding operations, enabling automated assembly while ensuring reliable electrical connection.
2Reliability
If manual welding and threading processes are used, then electrical connection is achieved, but assembly process becomes tedious and difficult to automate
Solution Approach 1:
The patent replaces manual welding and threading operations with a mechanical insertion system featuring a bayonet socket and elastic electrode. The first electrode pin is inserted directly into the bayonet socket, and the elastic connection end automatically establishes electrical contact, enabling complete automation of the assembly process.
Solution Approach 2:
The bayonet socket is pre-equipped with the first electrode having an elastic connection end before the assembly process begins. This preliminary preparation allows the first electrode pin to be simply inserted and automatically establish electrical contact through elastic abutment, eliminating the need for on-site welding and threading operations.
3Reliability
If wire threading and welding is used for connection, then electrical connection is established, but production time increases
Solution Approach 1:
The patent replaces time-consuming wire threading and welding processes with a rapid mechanical insertion system. The first electrode pin is inserted into the bayonet socket in one operation, and the elastic connection end immediately establishes stable electrical contact through elastic abutment, dramatically reducing production time while maintaining connection stability.
Solution Approach 2:
The bayonet socket is pre-configured with the first electrode having an elastic connection end before assembly. This preliminary action allows the electrical connection to be established immediately upon insertion of the first electrode pin, eliminating the time required for wire threading and welding operations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution simplifies the assembly process, enabling easy automated assembly and increasing production efficiency by eliminating manual wire threading and welding, resulting in a more straightforward and efficient connection method.
Implementation Method 1
The connection end of the first electrode is in an elastic structure. The other end of the first electrode pin is inserted into the lamp cap body to elastically abut against the connection end of the first electrode, so as to form electrical connection.
Data Source
Figure 1
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AI summary
Disclosed is an electrical connection structure of a lamp cap, comprising a driving plate (10), a lamp cap body (20) and a first electrode pin (30) wherein the lamp cap body (20) is a housing structure, the driving plate (10) is at least partially provided above or inside the lamp cap body (20), and one end of the first electrode pin (30) is fixed on the lamp cap body (20). Further comprised is a bayonet socket (40), the bayonet socket (40) is provided on the driving plate (10), and the bayonet socket (40) comprises a connection base (41) and a first electrode (42). The first electrode (42) is provided on the connection base (41), and the first electrode (42) is provided with a fixed end (421) and a connection end (422), wherein the fixed end (421) of the first electrode (42) is electrically connected with the driving plate (10), and the connection end (422) of the first electrode (42) is an elastic structure. The other end of the first electrode pin (30) is inserted into the lamp cap body (20) to elastically abut against the connection end (422) of the first electrode (42) so as to form an electrical connection. The electrical connection structure of the lamp cap has the advantages of a simple structure and facilitating automated assembly.