Gas-discharge Lamp Controller Adaptive Preheating via External RC Network

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Solution Overview

Problem

Existing gas-discharge lamp controllers require multiple models to generate different preheating frequencies, leading to manufacturing inefficiencies and increased costs due to the need for additional pins and components.

Innovation Solution

A novel gas-discharge lamp controller uses an external RC network to determine the preheating frequency by sensing the resistance during the start-up period, employing a resistance sensing means, sample and hold circuit, mapping circuit, oscillator, and comparators to generate a control voltage without adding extra pins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple models of gas-discharge lamp controllers are prepared to generate different preheating frequencies, then different preheating frequencies can be achieved, but manufacturing complexity and costs increase

Engineering Contradiction:
Improvepreheating frequency adaptabilityVSAvoidcontroller model variety
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal controller design where a single controller model can generate multiple preheating frequencies by utilizing the resistance values of external RC network components. The controller includes an oscillator circuit whose oscillation frequency is determined by both an internal control voltage and the external RC time constant, allowing the same hardware to adapt to different frequency requirements through passive component selection rather than requiring multiple dedicated controller models.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If an extra pin is added to generate different preheating frequencies, then frequency adaptability is improved, but chip size and board area increase

Engineering Contradiction:
Improvepreheating frequency adaptabilityVSAvoidchip size and board area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent makes the existing RC network components serve dual purposes: they determine both the oscillation frequency during the steady phase and the preheating frequency during the preheating phase. By configuring the oscillator to use the external RC network's time constant in conjunction with its internal control voltage, the design eliminates the need for additional pins or components while achieving frequency adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The external RC network automatically provides the necessary timing information for both preheating and steady phases without requiring additional control inputs. The resistance value of the external resistor is sensed during startup, and this information is used by the controller to automatically configure the appropriate preheating frequency, making the system self-adapting without extra user intervention or components.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If four different models of controllers are prepared for four different preheating frequencies, then each model can generate its specific frequency, but manufacturing efficiency decreases

Engineering Contradiction:
Improvefrequency specification accuracyVSAvoidmanufacturing efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent consolidates multiple dedicated controller models into a single universal controller model that can produce different preheating frequencies through software or configuration control. The oscillator circuit is designed to accept a control voltage that, when combined with the external RC network's time constant, generates the desired frequency. This allows manufacturers to produce a single model in high volume and then configure it for different frequency requirements, dramatically improving manufacturing efficiency while maintaining frequency accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8217583B2Gas-discharge lamp controller utilizing a novel reheating frequency generation mechanism
Publication Date: 2012.07.10 NANJING GREENCHIP SEMICON CO LTD
  • US8217583B2 patent drawing
  • US8217583B2 patent drawing
  • US8217583B2 patent drawing

AI summary

A gas-discharge lamp controller utilizing a novel preheating frequency generation mechanism, including: a resistance sensing means, used to generate a sensed voltage when coupled to an external series resistor-capacitor network, the external series resistor-capacitor network being biased between a first supply voltage and a reference ground; a sample and hold circuit, used to generate a sampled voltage of the sensed voltage under the control of a latch signal; and a mapping circuit, used to generate a control voltage according to a function of the sampled voltage.