Vehicular Lamp Fitting Separator Design for Low Beam Control

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Solution Overview

Problem

Conventional vehicular lamp fittings fail to produce a low beam light distribution pattern with a longer vertical length, lower density, and lower maximum luminous intensity compared to ADB light distribution patterns, while also maintaining a naturally blurred ADB light distribution contour.

Innovation Solution

The vehicular lamp fitting incorporates a unique separator design with a primary lens and secondary lens configuration, where the focal plane of the projection lens is positioned between the upper and lower edges of the separator, and the separator's surface shape is adjusted to diffuse light, forming a low beam light distribution pattern with a longer vertical length and lower density, and blurring the ADB light distribution contour.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the focal plane of the projection lens and the exit surface of the light guiding lens are both spherical surfaces and match, then the light distribution pattern can be formed, but the low beam light distribution pattern cannot achieve longer vertical length, lower density, and lower maximum luminous intensity compared to ADB pattern

Engineering Contradiction:
Improveluminous intensity distributionVSAvoidsurface curvature matching precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by making the entry surface of the projection lens non-spherical specifically in the region where light from the low beam light source enters, while keeping other parts of the lens with standard curvature. This localized modification allows the low beam light distribution pattern to have longer vertical length and lower maximum luminous intensity without affecting the overall optical performance and manufacturing precision requirements.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the separator design diffuses light to form low beam pattern with longer vertical length, then the naturalness of light distribution is enhanced, but the ADB light distribution contour becomes blurred

Engineering Contradiction:
Improvelow beam light distribution naturalnessVSAvoidADB light distribution contour clarity
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The patent segments the light paths by using a separator that spatially separates low beam light sources from ADB light sources, and uses different optical path lengths and surface curvatures for each light source type. The low beam light passes through a longer optical path with specific surface curvature to achieve diffusion and naturalness, while ADB light follows a different path that maintains contour clarity, thus resolving the contradiction between the two requirements.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If the projection lens focal plane is positioned between upper and lower edges of the separator, then the low beam light distribution pattern achieves desired characteristics, but the device structure becomes more complex

Engineering Contradiction:
Improvelow beam light distribution characteristicsVSAvoidoptical system structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent makes the projection lens multi-functional by positioning its focal plane between the upper and lower edges of the separator, allowing a single lens to simultaneously control both low beam light distribution and ADB light distribution. This universal design achieves the desired low beam characteristics (longer vertical length, lower density) without requiring separate optical components, thus reducing overall device complexity despite the sophisticated focal plane positioning.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses high luminous intensity in the low beam light distribution pattern, maintains uniform thickness in the vertical direction, and enhances the naturalness of the light distribution, achieving the desired characteristics of longer vertical length, lower density, and blurred ADB light distribution.

Implementation Method 1

a light guiding lens that guides light from the light source to the projection lens

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a projection lens that projects light to form a light distribution pattern

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP3587904B1Vehicular lamp fitting
Publication Date: 2021.08.04 STANLEY ELECTRIC CO LTD
  • EP3587904B1 patent drawingFigure 1
  • EP3587904B1 patent drawingFigure 2A~2C
  • EP3587904B1 patent drawingFigure 3

AI summary

A vehicular lamp fitting, comprising a projection lens (90), a separator (50A) that is disposed behind the projection lens, a low beam light source (32a) and an ADB light source (32b) that are disposed behind the separator, wherein the separator includes an upper separator main body (52A), and a lower separator main body (53), and a first region B1 (a lower portion of an upper entry surface of the projection lens and an upper portion of a lower entry surface of the projection lens) matches the focal plane of the projection lens, a second region B2 (a portion above the lower portion of the upper entry surface of the projection lens) is disposed ahead of or behind the focal plane of the projection lens, and a third region B3 (a portion below the upper portion of the lower entry surface of the projection lens) is disposed ahead of or behind the focal plane of the projection lens.