Lamp Head Pivot Brake for Stable Orientation Under Self-Weight

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional lighting apparatuses face difficulties in suppressing the inconveniences caused by the self-weight of the operation target, such as a lamp head, while allowing its orientation to be changed, due to obstructive pivoting mechanisms.

Innovation Solution

A driving apparatus with an arm supported by a mechanism and an electric driving source, enabling the lamp head to pivot about a rotational axis intersecting with the arm, and a brake unit that secures the target gear for immobility when power is stopped, reducing the impact of self-weight and enhancing orientation control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the operation target is rotatably supported by the arm that holds the operation target from the sides, then the orientation of the operation target can be changed in horizontal and vertical directions, but the self-weight of the operation target obstructs appropriate pivoting

Engineering Contradiction:
Improveorientation change capabilityVSAvoidself-weight obstruction
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent introduces a brake unit that applies braking force to counteract the torque generated by the self-weight of the operation target. This allows the system to maintain position against gravity without requiring continuous power input, effectively compensating for the weight obstruction during pivoting operations

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Use of energy by moving object

If power supply to the driving source stops, then energy consumption is reduced, but the operation target cannot maintain its position due to self-weight

Engineering Contradiction:
Improvepower consumptionVSAvoidposition stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The brake unit is designed to be activated automatically when power supply stops, providing preliminary action to maintain position before gravity can cause unwanted movement. This ensures position stability during power interruptions without requiring continuous energy input

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If a brake unit is added to secure immobility of the target gear, then position stability is improved, but device complexity increases

Engineering Contradiction:
Improveposition stabilityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The brake unit is integrated with the existing gear mechanism, combining the braking function with the transmission system. This merging approach adds position stability while minimizing the increase in device complexity by utilizing the existing structural framework

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the inconveniences caused by the self-weight of the lamp head, allowing precise orientation changes and maintaining stability, even when the system is subjected to vibrations, while minimizing noise and gear rattling.

Implementation Method 1

a brake unit that secures immobility of a target gear that is a gear disposed on the arm, and that is rotated as the operation target is pivoted, when power supply to the driving source stops

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11231141B2Driving apparatus and lighting apparatus
Publication Date: 2022.01.25 MINEBEAMITSUMI INC
  • US11231141B2 patent drawing
  • US11231141B2 patent drawing
  • US11231141B2 patent drawing

AI summary

A driving apparatus according to an embodiment includes an arm, an operation target, and a brake unit. The arm has one end supported by a support mechanism, and includes an electric driving source. The operation target is attached to the other end of the arm, the other end being an end on the opposite side of the one end, and is enabled to be pivoted by the driving source about one rotational axis intersecting with a direction from the one end to the other end. The brake unit secures immobility of a target gear that is a gear disposed in the arm, and that is a gear being rotated as the operation target is pivoted, when the power supply to the driving source stops.