Lamp Leakage Current Control for Unintended Lighting Suppression

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Solution Overview

Problem

Existing lamp control devices for motorcycles fail to accurately suppress unintended lighting due to leakage currents and do not effectively reduce power loss associated with such currents.

Innovation Solution

A lamp control device with a controller that alternates between control modes based on voltage thresholds, utilizing a constant current circuit and voltage monitor to manage the internal switch and reduce power consumption, while incorporating external resistors to improve accuracy in leakage current detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a lamp control device monitors current to detect leakage currents and suppress unintended lighting, then unintended lighting due to leakage current is suppressed, but power loss due to leakage current cannot be reduced

Engineering Contradiction:
Improvesuppression of unintended lightingVSAvoidpower loss due to leakage current
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control device alternates between a first control mode where the internal switch is turned off to suppress leakage current effects, and a second control mode where the internal switch is turned on to allow normal lamp operation. This periodic switching between modes enables both suppression of unintended lighting and reduction of power loss by limiting leakage current to specific time intervals rather than continuously

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control device dynamically switches between different control modes based on monitored voltage conditions. When voltage exceeds a threshold, the device transitions from first control mode (switch off) to second control mode (switch on), adapting its operation to real-time electrical conditions to optimize both reliability and energy efficiency

Inventive Principle:
Principle #15Dynamics

2Device complexity

If fixed threshold voltages are used for leakage current detection, then detection is simple, but accuracy is affected by variation in transistor threshold voltage and Zener diode voltage

Engineering Contradiction:
Improvedetection mechanism simplicityVSAvoidleakage current detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

Instead of using fixed threshold voltages, the control device monitors voltage that varies dynamically based on the ratio of current through the flasher switch to current through the constant current circuit. This parameter change approach allows accurate detection of leakage currents while compensating for variations in transistor and Zener diode characteristics, improving measurement precision without excessive complexity

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12257948B2Lamp control device
Publication Date: 2025.03.25 ROHM CO LTD
  • US12257948B2 patent drawing
  • US12257948B2 patent drawing
  • US12257948B2 patent drawing

AI summary

A lamp control device includes: an output; a comparator; and a first setter configured to set the voltage fed to a first input terminal of the comparator to a second voltage that depends on a first voltage or to a third voltage that depends on a first current, in which the output terminal is connected to a second input terminal of the comparator, the output terminal is configured to be connectable to the lamp via a switch, the output terminal is configured to be connectable to a second setter including the switch, when the first setter sets the voltage fed to the first input terminal of the comparator to the second voltage, and the second setter is configured to set the voltage fed to the output terminal to a fourth voltage that depends on the first voltage and the resistance value of the switch.