Vehicle Lamp Lens Layout for Radar Heat Isolation

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Solution Overview

Problem

Radar devices disposed near vehicle headlights are affected by heat generated by the light source, leading to potential failure and affecting the safety and reliability of autonomous driving systems.

Innovation Solution

A lighting device design that separates the monitoring device, such as radar, from the light source by positioning it outside the lamp chamber and behind an opaque portion of the lens, with a sealing mechanism to maintain separation and protect against heat, dirt, and dust.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the monitoring device is disposed in the same space as the light source, then the device structure is compact and space is saved, but the monitoring device is affected by heat generated by the light source causing failure

Engineering Contradiction:
Improvespace utilizationVSAvoidmonitoring device operation reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent divides the internal space of the lens portion into two separate chambers: a lamp chamber for the light source and a monitoring device chamber for the monitoring device. The sealing portion acts as a partition wall between these chambers, physically separating the heat-generating light source from the heat-sensitive monitoring device while maintaining overall compactness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring device is extracted from the common space and placed in a dedicated monitoring device chamber that is sealed off from the lamp chamber. This extraction removes the monitoring device from the harmful thermal environment while keeping it within the same overall housing structure.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the monitoring device is disposed outside the lamp chamber, then the monitoring device is protected from heat, but the device structure becomes more complex

Engineering Contradiction:
Improvemonitoring device operation reliabilityVSAvoidchamber structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lens portion serves multiple functions: it acts as the outer housing for both chambers, provides the sealing portion to separate the chambers, and contains the mounting structures for both the light source and monitoring device. This multi-functionality reduces overall structural complexity despite the internal separation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The monitoring device chamber is nested within the lens portion, and the lamp chamber is also nested within the lens portion. Both chambers are contained within the single lens portion housing, creating a nested structure that minimizes external complexity while providing internal separation.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If the monitoring device is disposed at the back surface of the lens portion, then the monitoring device is isolated from heat and environmental contaminants, but the installation position is more restricted

Engineering Contradiction:
Improvemonitoring device protectionVSAvoidinstallation flexibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The lens portion is pre-designed with an integrated monitoring device chamber and sealing structures during manufacturing. The mounting structures for the monitoring device are built into the lens portion itself, allowing for straightforward installation at the predetermined back surface location without requiring additional complex assembly steps.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250244007A1Lighting device for vehicle
Publication Date: 2025.07.31 HONDA MOTOR CO LTD
  • US20250244007A1 patent drawing
  • US20250244007A1 patent drawing
  • US20250244007A1 patent drawing

AI summary

The invention provides a lighting device for a vehicle for which a monitoring device and a light source may be disposed in a same space without being affected by heat and causing failure. The lighting device for the vehicle includes a housing accommodating the light source; and a lens portion covering the housing from an outside of the vehicle to be combined with the housing and forming a lamp chamber surrounded by a sealing portion, wherein the light source is disposed in the lamp chamber, and the monitoring device is disposed at an outside of the lamp chamber and at a position of a back surface of the lens portion.