Vehicle Lamp Light Guide Position Fixing Mechanism

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Solution Overview

Problem

Vehicle lamps with light guides face issues of movement due to vibration or external shocks, leading to increased complexity and cost in fixing their position without separate components.

Innovation Solution

A lamp design that uses a position fixing unit with first and second contact portions to secure the light source unit within the lamp assembly, eliminating the need for additional components by integrating the fixing mechanism into existing lamp components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a separate structure for fixing the position of the light guide is added, then the light guide position stability is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvelight guide position stabilityVSAvoidfixing structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the light guide fixing function with existing lamp components (bezel, reflector, or lamp housing) by forming contact portions directly on these components. This integration eliminates the need for separate fixing structures, thereby maintaining light guide position stability while avoiding increased device complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If a separate structure for fixing the position of the light guide is added, then the light guide position stability is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvelight guide position stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The fixing function is combined with existing lamp components that are already part of the manufacturing process. The contact portions are formed on components like the bezel, reflector, or lamp housing during their normal manufacturing, eliminating the need for additional parts and assembly steps, thus maintaining position stability while reducing manufacturing cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Existing lamp components are given an additional function - serving as both their original purpose (e.g., reflector for light reflection, bezel for structural support) and as the light guide fixing structure through formed contact portions. This multi-functionality reduces the total number of components and lowers manufacturing cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents light guide movement while simplifying the configuration and reducing costs by using existing lamp components to fix the light source unit's position, ensuring stable illumination and image formation.

Implementation Method 1

a light guide unit which emits light incident from the light source to form an image having a predetermined shape

Methodology Applied
Scientific EffectLight guide: Waveguide (optics)

Implementation Method 2

a first contact portion that contacts at least a portion of a lower surface of the light guide unit

Methodology Applied
Scientific EffectPhysical contact and mechanical constraint: Mechanical Fastener

Implementation Method 3

a second contact portion that contacts at least a portion of an upper surface of the light guide unit

Methodology Applied
Scientific EffectPhysical contact and mechanical constraint: Mechanical Fastener

Data Source

PatentUS11027658B2Lamp for vehicle
Publication Date: 2021.06.08 SL MIRRORTECH
  • US11027658B2 patent drawing
  • US11027658B2 patent drawing
  • US11027658B2 patent drawing

AI summary

A lamp for vehicle includes a light source unit including a light source and a light guide unit which emits light incident from the light source to form an image having a predetermined shape; a lamp assembly including a lamp housing and a lens unit coupled to the lamp housing to form a space for accommodating the light source unit and a plurality of lamp components; and a position fixing unit formed on one side in the lamp assembly to fix a position of the light source unit. The position fixing unit comprises a first contact portion that contacts at least a portion of a lower surface of the light guide unit; and a second contact portion that contacts at least a portion of an upper surface of the light guide unit.