Vehicle Lamp Light Guide With Dual Reflection for Cut-Off Beams

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Solution Overview

Problem

Existing vehicle lamps suffer from light loss due to blocked light in forming cut-off lines, which affects light efficiency and aesthetic appeal.

Innovation Solution

A lamp module with a light guide system that includes asymmetric light-receiving modules and reflective surfaces to focus light efficiently, forming optimal beam patterns while minimizing light loss and allowing for a slim form factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional light guide system is used to form a cut-off line, then the beam pattern is defined, but light loss occurs due to blocked light

Engineering Contradiction:
Improvelight lossVSAvoidlight guide structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The light guide is divided into multiple functional regions: a light receiving region with asymmetric curvature (different radii of curvature in vertical and horizontal directions), a light emitting region, and a reflective region. This segmentation allows each region to perform its specific function optimally, with the asymmetric light receiving region focusing light efficiently while the reflective region redirects blocked light, thereby reducing overall light loss without requiring a completely complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light receiving region is designed with asymmetric curvature where the radius of curvature in the vertical direction differs from that in the horizontal direction. This local variation in geometric properties enables differential light control: the vertical curvature controls the cut-off line formation while the horizontal curvature optimizes light collection, reducing light loss in specific directions without affecting the overall beam pattern definition capability.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If light is blocked to form a cut-off line, then the beam pattern is optimized, but light efficiency deteriorates

Engineering Contradiction:
Improvebeam pattern qualityVSAvoidlight efficiency
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The reflective region, positioned at the lower end of the light guide, captures light that would otherwise be blocked to form the cut-off line. By reflecting this previously wasted light back toward the light emitting region, the system converts the harmful light blockage into a beneficial secondary light path, thereby maintaining beam pattern quality while improving overall light efficiency and reducing energy loss.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The asymmetric light receiving region is designed in advance with specific curvature radii to pre-focus light before it reaches the light emitting region. This preliminary optical conditioning ensures that light is efficiently directed toward the emission area, reducing the need for subsequent blocking and minimizing light loss before the light even reaches the point where cut-off line formation would occur.

Inventive Principle:
Principle #10Preliminary action

3Shape

If a slim form factor is implemented, then aesthetics are improved, but light efficiency may be compromised

Engineering Contradiction:
Improveform factorVSAvoidlight loss
Core Design Contradiction:
ShapeVSLoss of energy

Solution Approach 1:

The light receiving region utilizes asymmetric curvature with different radii in vertical and horizontal directions, effectively using dimensional variation within the slim form factor. This allows the light guide to focus and control light in multiple directions simultaneously without increasing the overall size, maintaining aesthetic appeal while optimizing light efficiency through sophisticated geometric design rather than bulk.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves light efficiency by reducing light loss and enabling the formation of optimal beam patterns, while also allowing for a sleek design.

Implementation Method 1

a lower reflective portion that is disposed under an optical axis of the light-emission portion and reflects a portion of the light incident on the light-receiving portion upward of the optical axis of the light-emission portion

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

an upper reflective portion that is disposed above the optical axis of the light-emission portion and reflects the light reflected from the lower reflective portion toward the light-emission portion

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

Light incident to an upper region of the light-receiving portion may be focused on a rear focus of the light-emission portion by the first light-receiving module

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 4

light incident to a lower region of the light-receiving portion may be incident to the second light-receiving module and may be focused on the rear focus of the light-emission portion through the lower reflective portion and the upper reflective portion

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS20250334243A1Lamp module and vehicle lamp including the same
Publication Date: 2025.10.30 SL CORP
  • US20250334243A1 patent drawing
  • US20250334243A1 patent drawing
  • US20250334243A1 patent drawing

AI summary

A lamp module includes a light source that generates light; and a light guide for guiding the light incident thereto from the light source to be emitted. The light guide includes: a light-receiving portion to which the light is incident from the light source; and a guiding member at allows at least a portion of the light incident on the light-receiving portion to be transmitted to a light-emission portion and emitted from the light-emission portion to form a predetermined beam pattern. The guiding member includes: a lower reflective portion that is disposed under an optical axis of the light-emission portion and reflects a portion of the light incident on the light-receiving portion upwardly of the optical axis; and an upper reflective portion that is disposed above the optical axis and reflects the light reflected from the lower reflective portion toward the light-emission portion.