Lamp Proximity Switch Assembly Integration

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Solution Overview

Problem

Automotive lamp assemblies require separate mechanical switches for activation, which can be cumbersome and interfere with the lighting function, while proximity switches offer a potential solution for easy activation without interfering with the lighting function.

Innovation Solution

A lamp and proximity switch assembly featuring a transparent window with a light source and proximity sensors disposed near the perimeter to generate an activation field, allowing for control of the light source through capacitive or other proximity sensing technologies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a separate mechanical switch is used for lamp activation, then the lighting function can be controlled, but the switch structure becomes complex and interferes with the lighting function

Engineering Contradiction:
Improvelamp activationVSAvoidswitch structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the lamp assembly and proximity switch into a single integrated unit. The proximity switch is disposed within the lamp housing near the transparent window, merging two previously separate components (lamp and switch) into one compact assembly, thereby reducing overall device complexity while maintaining both lighting and switching functions

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the traditional mechanical push switch with a proximity switch that uses capacitive sensing technology. Instead of requiring physical contact with a mechanical switch, the system detects changes in the electrical field caused by the user's finger proximity, eliminating mechanical moving parts and simplifying the switch structure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If a mechanical push switch is used, then the light can be turned on and off, but the switch mechanism interferes with the lighting function and reduces packaging efficiency

Engineering Contradiction:
Improvelight controlVSAvoidpackaging efficiency
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The lamp housing serves dual purposes: it protects the light source and simultaneously houses the proximity switch components. The switch is integrated within the existing lamp housing structure rather than requiring separate packaging, improving manufacturing efficiency and reducing assembly complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The transparent window of the lens serves multiple functions: it allows light to pass through for illumination and also serves as the sensing surface for the proximity switch. This multi-functionality eliminates the need for separate components and reduces packaging requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If proximity sensors are placed near the transparent window, then activation field sensing is improved, but the sensor placement must be precise

Engineering Contradiction:
Improveactivation field sensingVSAvoidsensor placement
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The proximity switch is positioned in a specific location within the lamp housing where it can effectively sense activation through the transparent window while maintaining manufacturing feasibility. The capacitive sensing technology is particularly well-suited for this application as it can detect finger proximity through non-conductive materials like glass or plastic, allowing for effective sensing without requiring precise alignment tolerances

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of proximity switches with lamp assemblies provides a user-friendly, interference-free method to activate and deactivate lighting, enhancing packaging efficiency and user experience without compromising the lighting function.

Implementation Method 1

Proximity switches, such as capacitive switches, employ one or more proximity sensors to generate a sense activation field and sense changes to the activation field indicative of user actuation of the switch, typically caused by a user's finger in close proximity or contact with the sensor

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Data Source

PatentUS8878438B2Lamp and proximity switch assembly and method
Publication Date: 2014.11.04 FORD GLOBAL TECH LLC
  • US8878438B2 patent drawing
  • US8878438B2 patent drawing
  • US8878438B2 patent drawing

AI summary

A lamp and proximity assembly is provided that includes a lens having a transparent window and a light source disposed to illuminate light through the transparent window of the lens. The lamp and proximity assembly further includes a proximity switch having one or more proximity sensors disposed near a perimeter of the transparent window of the lens and generating an activation field proximate to the transparent field of the lens to sense activation of the proximity switch to control activation of the light source.