Heat-Dissipating Lamp Structure with Vertical Rib Plates

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Solution Overview

Problem

Conventional lamp structures have inefficient heat dissipation, leading to reduced efficiency and service life due to retained thermal energy within the outer shell.

Innovation Solution

The lamp structure is designed with an outer shell divided into upper and lower half spaces, featuring multiple vertical rib plates that allow for effective heat dissipation through straight gaps, with a heat dissipator and light-emitting plate configuration that directs heat away from the light-emitting components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the outer shell is designed as a solid wall body with light-emitting components installed inside, then the structural integrity and simplicity are improved, but the heat dissipation efficiency deteriorates because heat is retained inside the shell

Engineering Contradiction:
Improvestructural integrityVSAvoidheat dissipation efficiency
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The outer shell is segmented into multiple regions by forming several rib plates that extend from the top to the bottom of the shell. This segmentation creates multiple heat dissipation channels while maintaining the overall structural integrity of the shell. The rib plates divide the internal space into separate compartments, allowing heat to be channeled through defined paths to the external environment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat dissipation structure transitions from a two-dimensional surface (traditional heat sinks) to a three-dimensional spatial arrangement by forming vertical rib plates that extend throughout the height of the shell. This creates volumetric heat dissipation channels that utilize the vertical dimension, significantly increasing the heat dissipation surface area and efficiency without compromising structural strength.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If aluminum fins are added to the light-emitting component for heat dissipation, then the local heat dissipation capability is improved, but the overall heat dissipation effectiveness deteriorates because heat remains trapped inside the shell

Engineering Contradiction:
Improvelocal heat dissipationVSAvoidoverall heat dissipation effectiveness
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The heat dissipation function is extracted from the light-emitting component itself and transferred to the shell structure. Instead of relying solely on fins attached to the LED, the shell's rib plates serve as the primary heat dissipation pathway, conducting heat from the light-emitting components through the rib plates to the external environment. This separates the light emission function from the heat dissipation function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rib plates act as intermediary heat conduction elements between the light-emitting components and the external environment. These rib plates provide dedicated thermal pathways that mediate the heat transfer process, efficiently conducting heat away from the light-emitting components through the shell structure without requiring direct attachment of traditional heat sinks to the LEDs.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the shell is designed as a solid wall body, then the manufacturing simplicity is improved, but the heat dissipation performance deteriorates due to lack of heat dissipation structures

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidheat dissipation performance
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The shell is segmented into multiple regions by forming several rib plates that extend from the top to the bottom of the shell. This segmentation creates multiple heat dissipation channels while maintaining the overall structural integrity of the shell. The rib plates divide the internal space into separate compartments, allowing heat to be channeled through defined paths to the external environment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shell structure undergoes parameter changes by introducing rib plates with specific geometric parameters (height, thickness, spacing) that optimize heat dissipation. The rib plates are configured with dimensions and arrangements that maximize thermal conductivity and surface area for heat dissipation, transforming the shell from a simple enclosure to an active heat dissipation system while maintaining manufacturability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances heat dissipation efficiency, improving the functional performance and extending the service life of the lamp by effectively discharging heat generated by the light-emitting components.

Implementation Method 1

The heat generated by the multiple light-emitting components during operation is received by the heat dissipator, and is discharged through the straight gaps between the multiple rib plates

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

multiple rib plates are formed inside the upper half space of the outer shell, straight and vertical gaps are formed between the rib plates, the heat generated by the multiple light-emitting components during operation is received by the heat dissipator, and is discharged through the straight gaps between the multiple rib plates

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11879628B1Heat-dissipating lamp structure
Publication Date: 2024.01.23 FUJIAN OUMEIDA ELECTRIC MASCH CO LTD
  • US11879628B1 patent drawing
  • US11879628B1 patent drawing
  • US11879628B1 patent drawing

AI summary

The present invention discloses is an easy heat-dissipating lamp structure, comprising an outer shell. Inside the upper half space of the outer shell, there are multiple rib plates formed in the direction from top to bottom, so that multiple vertical gaps are formed. A heat dissipator is held inside the lower half space of the outer shell, leaning and fixed on the lower edge of the rib plates. The bottom face of the heat dissipator is attached with a light emitting plate. The heat generated by the light emitting plate is received by the heat dissipator and is discharged through the vertical gaps between the multiple rib plates.