Discharge Lamp Voltage Monitoring for Failure Diagnosis

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Solution Overview

Problem

Existing discharge lamp lighting devices lack the capability to effectively identify the cause of failures such as flicker or arc tube rupture, making it difficult to diagnose and address issues in high-pressure discharge lamps used in applications like projectors.

Innovation Solution

A discharge lamp lighting device with a control unit that monitors lamp voltage and stores error log information when predetermined voltage characteristics are detected, allowing for the identification of operating state changes and providing warning signs of potential failures, thereby enabling the diagnosis of lamp failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If constant-power control is implemented in discharge lamp lighting device, then lamp power stability is improved, but ability to identify failure causes deteriorates

Engineering Contradiction:
Improvelamp power stabilityVSAvoidoperating state information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The control unit stores operating state information (lamp voltage, current, power, usage time) in advance before failures occur. This preliminary data collection enables post-failure analysis without requiring real-time monitoring during the actual failure event, thus resolving the contradiction between maintaining stable operation and preserving diagnostic information.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors lamp operating parameters and stores them as error log information. This feedback mechanism provides comprehensive operating state data that can be analyzed after failures occur, maintaining both power stability through constant-power control and diagnostic capability through information storage.

Inventive Principle:
Principle #23Feedback

2Difficulty of detecting and measuring

If continuous monitoring of lamp operating state is implemented, then failure diagnosis capability is improved, but device complexity increases

Engineering Contradiction:
Improvefailure diagnosis capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The control unit performs multiple functions: it maintains constant-power control, monitors lamp operating parameters, and stores error log information. By making the control unit multi-functional rather than adding separate monitoring hardware, the system improves failure diagnosis capability without significantly increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control unit utilizes its existing computational and storage resources to perform monitoring and data storage functions. The system serves itself by using the same control unit that manages power control to also handle monitoring and logging, eliminating the need for additional dedicated monitoring hardware.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If detailed error log information is stored continuously, then failure analysis precision is improved, but storage capacity requirements increase

Engineering Contradiction:
Improvefailure analysis precisionVSAvoidstorage capacity
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The system extracts and stores only the essential error log information relevant to failure analysis (voltage, current, power, usage time) rather than storing all possible operational data continuously. This selective extraction provides sufficient precision for failure analysis while minimizing storage capacity requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for the identification of lamp failure causes, reduces storage capacity needs by logging error information only when specific voltage characteristics are met, and alerts users to potential failures, facilitating quick trend analysis and countermeasures.

Implementation Method 1

a voltage detection unit that detects the lamp voltage of the discharge lamp

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Implementation Method 2

A high-pressure discharge lamp is of a configuration in which a pair of electrodes are arranged opposite each other in an arc tube composed of quartz glass, a substance such as mercury being enclosed inside the arc tube. The lamp is lighted by supplying an alternating current to the pair of electrodes, and while lighted, an arc is maintained by a protrusion that is formed at the tip portion of each electrode.

Methodology Applied
Scientific EffectElectrical discharge: Electric Arc

Data Source

PatentUS10039176B2Discharge lamp lighting device, lamp failure detection method, and projector
Publication Date: 2018.07.31 SHARP KK
  • US10039176B2 patent drawing
  • US10039176B2 patent drawing
  • US10039176B2 patent drawing

AI summary

A discharge lamp lighting device includes: a storage unit that stores information; a lamp drive unit that supplies drive power to the discharge lamp; a voltage detection unit that detects the lamp voltage of the discharge lamp; and a control unit that, on the basis of the voltage detection value supplied from the voltage detection unit, stores in the storage unit error log information that indicates the operating state of the discharge lamp when change of the lamp voltage indicates a predetermined voltage characteristic.