SCADA Remote Control for Landfill Pumps, Flares, and Liquid Data

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Solution Overview

Problem

Existing systems for data collection and analysis in landfill and recycling facilities are inefficient and time-consuming, lacking effective remote monitoring and control capabilities for equipment such as flares, pumps, and recycling robots.

Innovation Solution

A system and method for remote monitoring and control of landfill operations, utilizing a SCADA platform that collects real-time data from equipment, compares it to pre-stored information, and automatically adjusts operations based on set thresholds, allowing for remote control of flare gas supply, pump speeds, and liquid management, with user intervention options.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual data collection and analysis methods are used in landfill facilities, then equipment can be operated, but the process becomes inefficient and time-consuming

Engineering Contradiction:
Improveoperational efficiencyVSAvoidtime for data collection and analysis
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system enables equipment to self-monitor and self-report operational data through integrated sensors and controllers. The SCADA platform automatically collects, processes, and analyzes data without requiring manual intervention, allowing the system to serve itself in data collection and initial analysis functions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical data collection methods are replaced with electronic sensing and digital communication systems. Sensors mounted on equipment continuously measure operational parameters and transmit data electronically to the central SCADA platform, eliminating the need for manual reading and transcription of data.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If remote monitoring and control capabilities are implemented, then operational efficiency and safety are enhanced, but system complexity increases

Engineering Contradiction:
Improveremote operation capabilityVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The SCADA platform serves multiple functions within a single integrated system: data collection from various equipment, real-time monitoring, automated analysis, control signal generation, and user interface provision. This multi-functionality reduces the need for separate specialized systems while providing comprehensive remote monitoring and control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The SCADA platform acts as an intermediary layer between field equipment and operators. It receives raw data from sensors, processes and analyzes the information, and presents processed results to operators through user interfaces. This intermediary function simplifies the interaction complexity by providing a standardized interface between diverse equipment and human operators.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If automated control systems are used to adjust equipment operations, then manual errors are reduced, but the extent of automation increases system complexity

Engineering Contradiction:
Improvedata accuracyVSAvoidautomatic control capability
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The system implements closed-loop feedback control where sensors continuously monitor equipment operation, the SCADA platform analyzes the data against predetermined criteria, and automated control signals are sent back to adjust equipment parameters. This feedback mechanism ensures data accuracy and maintains optimal operation while reducing manual intervention errors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system is configured with predetermined analysis criteria, threshold values, and control parameters before operation begins. These preliminary settings enable the automated system to immediately process data and generate appropriate control actions without requiring real-time human decision-making, thereby improving reliability while managing automation complexity through pre-planning.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11761627B1System and method for remote monitoring and control of landfill and recycling operations
Publication Date: 2023.09.19 WM INTELLECTUAL PROPERTY HOLDINGS LLC
  • US11761627B1 patent drawing
  • US11761627B1 patent drawing
  • US11761627B1 patent drawing

AI summary

A system and method for remote monitoring and control of landfill and recycling operations provide an intelligent centralized platform for remote, real-time industrial data gathering and process control for management of landfill and recycling operations such as leachate, gas, water and other liquids. The system and method can directly upload machine data (such as liquid volumes, flows, level, equipment runtime, sorter data, status, etc) into a centralized platform. This data can be used for analytics and automation of processes and equipment control.