Energy-Absorbing Landing Gear With Deformable Load Limiter

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Solution Overview

Problem

Existing landing gear systems for vertical landing aircraft are inadequate in absorbing excess energy during hard landings, leading to potential damage and lack of visual indication of such events, which can result in undetected operational risks.

Innovation Solution

The implementation of an energy absorbing landing gear system comprising a linear damper assembly and a load limiter assembly with deformable elements, which absorbs kinetic energy and provides a visual indicator of excessive load through irreversible deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If known landing gear systems (oil-gas dampers) are used, then the system is simple and easy to manufacture, but the energy absorption capability during hard landings is insufficient

Engineering Contradiction:
Improveenergy absorption capabilityVSAvoidsystem complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The landing gear system is divided into two distinct functional components: a linear damper assembly for normal landing operations and a load limiter assembly with deformable elements for hard landing protection. This segmentation allows each component to be optimized for its specific function while maintaining overall system simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The load limiter assembly with deformable elements is pre-configured to engage before critical loads can damage the aircraft structure. The deformable elements are designed to yield at predetermined load thresholds, providing beforehand protection against excessive forces during hard landings.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Loss of information

If known landing gear systems are used, then the system is easy to operate, but there is no visual indication of hard landing incidents

Engineering Contradiction:
Improvehard landing detectionVSAvoidoperational simplicity
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The deformable elements in the load limiter assembly are designed to undergo visible deformation or color change when subjected to hard landing loads. This visual indication mechanism allows operators to immediately identify hard landing incidents without complex sensors or electronic systems, maintaining ease of operation while eliminating information loss.

Inventive Principle:
Principle #32Color changes

3Productivity

If the aircraft continues operation after hard landing, then productivity is maintained, but undetected damage poses harmful risks

Engineering Contradiction:
Improveoperational continuityVSAvoidundetected damage risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The visual indication provided by the deformed elements creates immediate feedback about hard landing events. This feedback mechanism allows operators to make informed decisions about aircraft continued operation, preventing harmful risks from undetected damage while minimizing unnecessary grounding that would affect productivity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances energy absorption capability during landings, reduces the risk of aircraft damage, and provides a clear visual indication of hard landings, enabling timely inspection and maintenance.

Implementation Method 1

a piston assembly of the linear damper assembly moves a first compression distance toward the load limiter assembly

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 2

the at least one deformable element deforms

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentUS11332238B2Energy absorbing landing gear system for a vertical landing apparatus and method of using the same
Publication Date: 2022.05.17 AURORA FLIGHT SCIENCES CORP
  • US11332238B2 patent drawing
  • US11332238B2 patent drawing
  • US11332238B2 patent drawing

AI summary

There is provided an energy absorbing landing gear system for attachment to a vertical landing apparatus. The energy absorbing landing gear system includes a linear damper assembly, and a load limiter assembly coupled to the linear damper assembly, the load limiter assembly having at least one deformable element to enhance an energy absorption capability. When the energy absorbing landing gear system is attached to the vertical landing apparatus, during a landing phase, the linear damper assembly contacts a landing surface, and a piston assembly of the linear damper assembly moves a first compression distance toward the load limiter assembly, and when the linear damper assembly reaches a maximum compression, the linear damper assembly moves a second compression distance into the load limiter assembly, and the at least one deformable element deforms.