Aircraft Landing Gear Strut Fluid Level Servicing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Servicing aircraft landing gear struts is challenging due to the need for accurate determination of fluid levels, which is time-consuming, hazardous, and difficult, especially for large aircraft, as the levels of gas and hydraulic fluid are not externally visible, requiring elaborate and time-consuming servicing procedures.

Innovation Solution

A method and apparatus for measuring and adjusting the damping fluid level in landing gear struts using sensors, such as ultrasonic transducers, to determine the required fluid levels based on strut closure, temperature, and pressure, allowing for automatic servicing while supporting an aircraft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional servicing procedures are used to determine fluid levels, then accurate determination can be achieved, but the process becomes time-consuming and hazardous

Engineering Contradiction:
Improvefluid level determination accuracyVSAvoidservicing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical sensing methods with ultrasonic transducers that use acoustic waves to measure fluid levels. This substitution enables non-contact, automated measurement of damping fluid and gas spring levels, eliminating the need for manual inspection and reducing servicing time while maintaining measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables the strut to service itself by automatically detecting fluid levels and comparing them against stored reference data. The control system can trigger alerts or automated refilling procedures when levels deviate from specifications, reducing the need for manual intervention and hazardous human proximity to pressurized components.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If traditional servicing procedures are used to determine fluid levels, then accurate determination can be achieved, but the procedure becomes complex and difficult

Engineering Contradiction:
Improvefluid level determination accuracyVSAvoidservicing procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical measurement procedures with electronic ultrasonic sensing and automated data processing. The control system automatically compares measured levels against reference data stored in memory, eliminating the need for manual configuration and complex procedural steps while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a control system with memory storage as an intermediary between the ultrasonic sensors and the servicing decision-making process. This intermediary stores reference data for different strut configurations and automatically processes measurements, simplifying the overall procedure while maintaining accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If sensors are introduced to measure fluid levels, then measurement accuracy improves, but the device complexity increases

Engineering Contradiction:
Improvefluid level measurement accuracyVSAvoidstrut system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ultrasonic transducers serve multiple functions: they measure both damping fluid levels and gas spring levels, and can also detect the position of internal components. This multi-functionality reduces the need for separate sensing systems, minimizing the increase in device complexity while maximizing measurement capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control system with memory storage acts as an intermediary that manages the complexity of multiple sensors and measurements. By storing reference data and automatically processing measurements, the system simplifies the interface between the complex sensing array and the user, making the added complexity manageable and beneficial.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and safe servicing of landing gear struts by accurately determining and adjusting fluid levels, ensuring correct performance and reducing the time and hazards associated with traditional servicing methods.

Implementation Method 1

The sensor may comprise an ultrasonic transducer. The sensor may comprise an ultrasonic transducer array. The ultrasonic array may be driven in a pulse-echo mode.

Methodology Applied
Scientific EffectUltrasonic reflection: Ultrasound

Implementation Method 2

damping is provided by hydraulic fluid

Methodology Applied
Scientific EffectHydraulic damping: Damping

Data Source

PatentUS10260994B2Suspension strut servicing
Publication Date: 2019.04.16 AIRBUS OPERATIONS LTD
  • US10260994B2 patent drawing
  • US10260994B2 patent drawing
  • US10260994B2 patent drawing

AI summary

A method for servicing a landing gear strut in service supporting an aircraft including: determining a current amount of damping fluid in the landing gear strut; determining a required amount of the damping fluid for correct servicing of the landing gear strut; and adjusting the current amount of damping fluid in the landing gear strut so that the current amount of damping fluid complies with the required amount of damping fluid.