Lanthanide Nanoparticle Formation in Non-Aqueous UV Solutions

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Solution Overview

Problem

Lanthanide elements react with water, making it challenging to manufacture nanoparticles using aqueous solutions without adequate protection, and existing methods do not effectively stabilize these nanoparticles for applications like cryogenic coolers.

Innovation Solution

A method involving non-aqueous solutions with organic solvents and photo-initiators, such as benzophenone, is used to form lanthanide nanoparticles by exposing the solutions to ultraviolet illumination, which reduces oxidation and allows for the formation of stable nanoparticles that can be formulated into inks for printing on substrates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If aqueous solutions are used to manufacture lanthanide nanoparticles, then the manufacturing process is simple and familiar, but the lanthanide elements react with water causing instability and oxidation of nanoparticles

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidnanoparticle stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses non-aqueous solvents (such as organic solvents) to create an inert environment that prevents water from reacting with lanthanide elements. This eliminates the harmful reaction between water and lanthanide metals, allowing stable nanoparticle formation without requiring complex protective atmospheres or coatings during the manufacturing process.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Solution Approach 2:

The patent introduces non-aqueous solvents as intermediary substances that mediate between the lanthanide elements and the aqueous environment. These solvents allow the lanthanide elements to dissolve and react without direct contact with water, preventing oxidation while still enabling nanoparticle formation through controlled reduction reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If protective coatings are applied to prevent lanthanide oxidation, then nanoparticle stability improves, but the manufacturing complexity and process steps increase

Engineering Contradiction:
Improvenanoparticle stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses non-aqueous solvents as intermediary substances that mediate between the lanthanide elements and the aqueous environment. These solvents allow the lanthanide elements to dissolve and react without direct contact with water, preventing oxidation while still enabling nanoparticle formation through controlled reduction reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the fundamental parameter of the solvent system from aqueous to non-aqueous. This parameter change fundamentally alters the chemical environment, preventing water-lanthanide reactions and enabling direct synthesis of stable nanoparticles without requiring additional protective coating steps.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional aqueous methods are used, then existing manufacturing infrastructure can be utilized, but adequate protection against water reaction is not achieved

Engineering Contradiction:
Improveinfrastructure compatibilityVSAvoidwater reaction with lanthanide
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent uses non-aqueous solvents (such as organic solvents) to create an inert environment that prevents water from reacting with lanthanide elements. This eliminates the harmful reaction between water and lanthanide metals, allowing stable nanoparticle formation without requiring complex protective atmospheres or coatings during the manufacturing process.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of stable lanthanide nanoparticles that can be used to enhance the heat transfer efficiency and reduce pressure losses in cryocoolers, allowing for higher-frequency operation and more effective low-temperature cooling.

Implementation Method 1

exposing a non-aqueous solution to ultraviolet illumination, where the non-aqueous solution includes one or more lanthanide elements and one or more photo-initiators

Methodology Applied
Scientific EffectPhotochemical reaction: Photopolymerisation

Implementation Method 2

forming a second non-aqueous solution having an organic solvent and benzophenone

Methodology Applied
Scientific EffectUV absorption: Absorption (EM radiation)

Data Source

PatentEP3188861B1Method for forming lanthanide nanoparticles
Publication Date: 2018.04.04 RAYTHEON CO
  • EP3188861B1 patent drawingFigure 1~2
  • EP3188861B1 patent drawingFigure 3
  • EP3188861B1 patent drawingFigure 4

AI summary

A method includes exposing (210) a non-aqueous solution (310) to ultraviolet illumination, where the non-aqueous solution (310) includes one or more lanthanide elements and one or more photo-initiators. The method also includes producing (212) lanthanide nanoparticles (100-102) using the non-aqueous solution (310). The non-aqueous solution (310) could be formed by mixing a first non-aqueous solution (302) including the one or more lanthanide elements and a second non-aqueous solution (304) including the one or more photo-initiators. The non-aqueous solution (310) could include one or more metallic salts, where each metallic salt includes at least one lanthanide element. The one or more metallic salts could include erbium chloride, and the one or more photo-initiators could include benzophenone. The non-aqueous solution (310) could include an organic solvent, such as an alcohol.