La(OH)3 Nanorod Walnut Shell Biochar Phosphorus Adsorption

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Solution Overview

Problem

Conventional biochar materials have low adsorption capacity and efficiency for phosphorus removal due to low isoelectric point, limited active sites, and difficulty in uniform loading of La(OH)3, leading to low utilization efficiency and potential phosphorus release.

Innovation Solution

A method for preparing La(OH)3 nanorod coated walnut shell biochar composite by pyrolyzing walnut shell powder, followed by loading LaCl3 and NaOH solutions dropwise to create a uniform La(OH)3 nanoparticle distribution, enhancing adsorption capacity and utilization efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional biochar is used for phosphorus adsorption, then the material is simple to prepare and low cost, but the adsorption capacity is low due to limited active sites and electrostatic repulsion

Engineering Contradiction:
Improvepreparation simplicityVSAvoidadsorption capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent creates a composite material by loading La(OH)3 nanoparticles onto biochar surface, combining the low-cost advantage of biochar with the high phosphorus affinity of lanthanum hydroxide. This composite structure allows the biochar to serve as a carrier while La(OH)3 provides the active sites for phosphorus adsorption, resolving the contradiction between preparation simplicity and adsorption capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by concentrating La(OH)3 nanoparticles specifically on the biochar surface rather than uniformly throughout. This localized modification creates high-density active sites at the surface where phosphorus adsorption occurs, while maintaining the overall simplicity of biochar preparation and structure.

Inventive Principle:
Principle #3Local quality

2Productivity

If high concentration alkali and La solution are used for loading, then the loading process is efficient, but large particles of La(OH)3 are formed and uniform distribution is poor

Engineering Contradiction:
Improveloading efficiencyVSAvoidparticle uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent segments the loading process into two separate sequential steps: first loading LaCl3 solution onto biochar, then adding NaOH solution to precipitate La(OH)3. This segmentation prevents local overheating and rapid precipitation that would cause large particle formation, while maintaining efficient loading through the sequential reaction process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary action by first loading the LaCl3 solution onto the biochar surface before adding the alkali. This pre-positioning of lanthanum ions on the biochar surface ensures that when NaOH is added, the La(OH)3 precipitates directly at the desired locations in a controlled manner, preventing aggregation and ensuring uniform distribution.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If La-containing reagent is directly used for phosphate removal, then the process is simple, but the La utilization rate is low and recovery is difficult

Engineering Contradiction:
Improveprocess complexityVSAvoidLa utilization rate
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent applies preliminary action by pre-loading La(OH)3 onto the biochar carrier before use. This preparation step ensures that lanthanum is positioned exactly where it is needed for phosphorus adsorption, maximizing its utilization rate. The biochar carrier facilitates easy recovery and reuse of La, solving both the utilization rate and recovery difficulty problems while maintaining process simplicity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method increases the biochar's phosphorus adsorption capacity to 75.08 mg/g with a high P/La molar ratio of 1.27, achieving high La recovery rates and stable adsorption across a wide pH range without pH adjustment, outperforming similar La-based adsorption materials.

Implementation Method 1

putting walnut shell powder into a crucible and pyrolyzing and carbonizing in a muffle furnace at 350° C. to 450° C.

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Implementation Method 2

simultaneously dropwise adding LaCl3 and NaOH to the above turbid solution

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Implementation Method 3

La has strong affinity for phosphate and can form a stable chemical bond with PO43−

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11633711B2Preparation method of La(OH)<sub>3 </sub>nanorod coated walnut shell biochar composite
Publication Date: 2023.04.25 AGRO ENVIRONMENTAL PROTECTION INST OF MIN OF AGRI
  • US11633711B2 patent drawing
  • US11633711B2 patent drawing
  • US11633711B2 patent drawing

AI summary

The present invention relates to a preparation method of La(OH)3 nanorod/walnut shell biochar composite material (LN-WB), comprising the following steps: putting walnut shell powder into a crucible and pyrolyzing and carbonizing in a muffle furnace at 350° C. to 450° C.; after the pyrolysis is completed, grinding and sieving the obtained biochar, and then repeatedly washing with deionized water; drying the washed biochar for later use; putting an appropriate amount of biochar into the deionized water to form a turbid solution; simultaneously dropwise adding LaCl3 and NaOH to the above turbid solution by using a peristaltic pump; and allowing the obtained mixture to stand at room temperature for 20 to 30 h, washing and drying for later use. The present invention successfully prepares a La(OH)3 nanoparticle-loaded biochar composite material through a simple synthesis technology.