Lanyard Connection Device with Integrated Length Adjuster and Dual-Actuator Release

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Solution Overview

Problem

Conventional helicopter lanyards require operators to divert attention from their surroundings to adjust the length, and quick release mechanisms are prone to inadvertent actuation due to snagging or obstruction.

Innovation Solution

A lanyard connection device with an integrated length adjuster and a secure, multi-actuator quick release mechanism that allows for length adjustment without diverting attention and reduces the risk of accidental release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the length adjuster is positioned at a spaced distance from the connection device, then the structure is simpler and manufacturing is easier, but the operator must divert attention from surveillance to adjust the length

Engineering Contradiction:
Improvelength adjustment accessibilityVSAvoidattention diversion time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent combines the length adjuster and connection device into a single integrated assembly, allowing the operator to adjust length at the same location where the lanyard connects to their harness. This eliminates the need to reach back to a separately positioned adjuster, resolving the contradiction by making adjustment accessible without attention diversion.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If the quick release mechanism is easily accessible, then release speed is faster, but the risk of inadvertent actuation increases

Engineering Contradiction:
Improverelease speedVSAvoidinadvertent actuation risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The quick release mechanism uses a dynamic spring-loaded gate that requires deliberate two-handed actuation. The spring provides automatic resetting force, and the gate geometry requires simultaneous pressure on both sides, making accidental activation unlikely while maintaining fast intentional release capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The design incorporates preliminary protective features including a shielded gate position, spring bias toward closed state, and requiring dual-sided actuation. These preliminary anti-actions prevent inadvertent release while preserving quick intentional release when needed.

Inventive Principle:
Principle #9Preliminary anti-action

3Adaptability or versatility

If multiple separate hardware components are used, then each component can be optimized independently, but the overall device complexity increases

Engineering Contradiction:
Improvecomponent optimization flexibilityVSAvoidnumber of separate components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the connection device and length adjuster into a single integrated assembly with common structural elements. The frame serves dual purposes as both connection structure and adjuster housing, reducing total component count while maintaining independent optimization of critical functions through modular sub-assemblies.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240075324A1Lanyard Connection Device with Quick Release Gate and Built-In Length Adjuster
Publication Date: 2024.03.07 BASECAMP INNOVATIONS
  • US20240075324A1 patent drawing
  • US20240075324A1 patent drawing
  • US20240075324A1 patent drawing

AI summary

A lanyard connection device combines, in a singular piece of hardware, a movable gate for opening and closing a load-receiving eye of the device, a lock for holding the gate closed, a user-actuated quick release operably associated with the lock, and a length adjuster configured for engagement with a lanyard at an intermediate location between anchoring and tail ends thereof. The adjuster is manipulatable between a holding state preventing displacement between the device and lanyard, and an adjustment state releasing the hold to enable user-adjustment of the lanyard's working length. To prevent inadvertent opening of the eye, the quick release comprises multiple actuators that require simultaneous actuation thereof to release the lock from the locking position. The adjuster features a slidable bollard that receives wrapped engagement of the lanyard and, in the holding state, clamps the wrapped segment thereof against a neighboring clamping surface.