Large Core Single Mode Optical Fiber Design

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Solution Overview

Problem

Existing single-mode optical fibers face challenges in efficiently guiding optical signals with high pump powers, which can lead to thermal effects causing higher order mode support and photo-darkening issues, particularly due to the spatial non-uniform distribution of active elements and high signal intensity.

Innovation Solution

A single-mode optical fiber design featuring a core region with a large cross-sectional area and a cladding structure comprising air holes surrounded by high-index regions, where the inner cladding features are arranged in a hexagonal lattice, reducing modal overlap with active elements and mitigating thermal effects through a lower signal intensity per core area unit, and incorporating active elements distributed to minimize photo-darkening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the core area is increased to reduce non-linear optical effects, then the signal intensity per core area unit decreases, but the fiber becomes more susceptible to higher order mode support

Engineering Contradiction:
Improvenon-linear optical effectsVSAvoidsingle-mode operation
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The cladding region is segmented into inner and outer cladding regions with different refractive indices. The inner cladding has a lower refractive index than the outer cladding, creating a stepped index profile that maintains single-mode operation while allowing a larger core area. This segmentation enables independent optimization of core size and mode confinement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cladding are assigned different refractive index properties. The inner cladding region surrounding the core has a lower refractive index to provide strong mode confinement, while the outer cladding has a higher refractive index to allow for larger core dimensions. This local differentiation of optical properties resolves the contradiction between core size and single-mode operation.

Inventive Principle:
Principle #3Local quality

2Productivity

If high pump powers are used to amplify optical signals, then the amplification efficiency increases, but thermal effects cause higher order mode support and photo-darkening

Engineering Contradiction:
Improveamplification efficiencyVSAvoidthermal effects
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The harmful thermal effects and photo-darkening are extracted from the core region by placing the active elements primarily in the inner cladding region. The core is kept relatively free of active elements, serving mainly as a low-loss waveguide, while the inner cladding with its lower refractive index provides the gain medium. This separation removes the source of thermal problems from the signal propagation path.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The inner cladding region acts as an intermediary between the pump light and the core region. Pump light is coupled into the inner cladding where active elements are distributed, and the resulting amplified signal is transferred to the core for low-loss transmission. This intermediary structure allows efficient pumping while protecting the core from thermal effects and photo-darkening.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If active elements are concentrated in the core region to maximize signal amplification, then the amplification efficiency increases, but photo-darkening and thermal effects are exacerbated

Engineering Contradiction:
Improvesignal amplificationVSAvoidphoto-darkening resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The active elements are segmented and distributed primarily in the inner cladding region rather than being concentrated in the core. The inner cladding serves as the primary gain medium, while the core maintains low active element concentration to minimize photo-darkening and thermal effects. This spatial segmentation of active elements resolves the contradiction between amplification efficiency and reliability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively suppresses higher order modes and maintains single-mode operation across a narrow spectral range, enhancing the fiber's ability to amplify optical signals with reduced photo-darkening and thermal effects, thereby improving signal integrity and amplification efficiency.

Implementation Method 1

The inner cladding features are arranged in said background material, wherein at least a plurality of said plurality of inner cladding features are of a first type of feature. The first type of feature comprises an air hole surrounded by a high-index region comprising a high-index material having a refractive index, n r , that is larger than the refractive index of the inner cladding background material.

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The plurality of the first type of feature supports an optical mode with an effective refractive index, n 1 , which is lower than or equal to the effective refractive index of the fundamental core mode at said optical signal wavelength.

Methodology Applied
Scientific EffectOptical mode guidance: Waveguide (optics)

Implementation Method 3

The core region has a large cross-sectional area, which reduces the signal intensity per core area unit and mitigates non-linear optical effects.

Methodology Applied
Scientific EffectNon-linear optical effects:

Implementation Method 4

mitigating thermal effects through a lower signal intensity per core area unit

Methodology Applied
Scientific EffectThermal effects:

Implementation Method 5

the single mode core is surrounded by a cladding region capable of guiding a pump light for optically pumping active elements comprised in the fiber material

Methodology Applied
Scientific EffectOptical pumping:

Data Source

PatentEP3460543B1Large core area single mode optical fiber
Publication Date: 2021.07.21 NKT PHOTONICS AS
  • EP3460543B1 patent drawingFigure 1~2
  • EP3460543B1 patent drawingFigure 3~4
  • EP3460543B1 patent drawingFigure 5~6

AI summary

An optical fiber for guiding an optical signal, said optical fiber having a longitudinal, optical axis and a cross section perpendicular thereto, said optical fiber comprising: a core region being capable of guiding an optical signal in a fundamental core mode with an effective refractive index, nc, at an optical signal wavelength, λ1; a cladding region surrounding the core region, the cladding region comprising an inner cladding region and an outer cladding region, said inner cladding region comprising a background material having a refractive index, nb, and a plurality of inner cladding features arranged in said background material, wherein at least a plurality of said plurality of inner cladding features are of a first type of feature, said first type of feature comprising an air hole surrounded by a high-index region comprising a high-index material having a refractive index, nr, that is larger than the refractive index of the inner cladding background material, said first type of feature supports an optical mode with an effective refractive index, n1, which is lower than or equal to the effective refractive index of the fundamental core mode, nc, at said optical signal wavelength, λ1.