Large-Lumen Thrombectomy Catheter for Fragmentation-Resistant Aspiration

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Solution Overview

Problem

Existing catheters used for thrombectomy procedures face challenges in effectively removing thrombus, particularly organized thrombus, due to their small lumens, which can lead to fragmentation and lodging, wasting valuable treatment time and potentially causing poor patient outcomes.

Innovation Solution

A thrombectomy system featuring an elongate catheter with a large inner diameter, reinforced with materials like nitinol and stainless steel, and an aspiration pump capable of generating optimized pressure waveforms to efficiently remove thrombus without fragmentation, using a design that minimizes pressure dampening and includes a programmable controller for real-time adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If small diameter microcatheters are used to navigate tortuous anatomy, then vascular access is achieved, but the catheter lumen is too small to remove thrombus without fragmentation

Engineering Contradiction:
Improvevascular access capabilityVSAvoidthrombus removal integrity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The catheter is divided into multiple sections with different properties: a distal section with small diameter for navigation, and a proximal section with large lumen for thrombus removal. This segmentation allows the catheter to perform both navigation and effective thrombus aspiration without fragmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The distal navigation section is nested within the proximal large lumen section. The smaller distal catheter fits inside the larger proximal catheter, allowing the system to maintain both the navigability of a small catheter and the thrombus removal capability of a large catheter.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If large lumen catheters are used to remove thrombus efficiently, then thrombus removal capability is improved, but the catheter cannot navigate tortuous anatomy

Engineering Contradiction:
Improvethrombus removal efficiencyVSAvoidanatomy navigation capability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The catheter is divided into multiple sections with different properties: a distal section with small diameter for navigation, and a proximal section with large lumen for thrombus removal. This segmentation allows the catheter to perform both navigation and effective thrombus aspiration without fragmentation.

Inventive Principle:
Principle #1Segmentation

3Strength

If rigid reinforcement is added to maintain catheter shape under negative pressure, then catheter structural integrity is improved, but the catheter becomes too stiff to navigate tortuous vessels

Engineering Contradiction:
Improvecatheter structural integrityVSAvoidcatheter flexibility
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

Reinforcement elements are applied locally only where needed - in the proximal large lumen section where negative pressure is applied - rather than throughout the entire catheter. This allows the catheter to maintain structural integrity during aspiration while remaining flexible in the distal navigation section.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The catheter uses composite construction combining flexible polymer materials with reinforcement elements (braided wires or helical coils). This composite structure provides the necessary strength to withstand negative pressure while maintaining flexibility for navigation through tortuous anatomy.

Inventive Principle:
Principle #40Composite materials

4Productivity

If aspiration pressure is increased to remove organized thrombus, then thrombus removal speed is improved, but thrombus fragmentation increases

Engineering Contradiction:
Improvethrombus removal speedVSAvoidthrombus integrity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The catheter is divided into multiple sections with different properties: a distal section with small diameter for navigation, and a proximal section with large lumen for thrombus removal. This segmentation allows the catheter to perform both navigation and effective thrombus aspiration without fragmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system optimizes the balance between aspiration pressure and lumen diameter. By using a large lumen (greater than 0.070 inches), the system can apply higher negative pressures to remove organized thrombus efficiently while the larger diameter prevents fragmentation and lodging of thrombus pieces.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and effective removal of thrombus, including organized thrombus, by maintaining catheter integrity and applying dynamic pressure waveforms, thereby reducing treatment time and improving patient outcomes.

Implementation Method 1

aspiration pump to provide negative pressure to the lumen of the catheter thereby suctioning thrombus through the catheter lumen

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

The elongate catheter is has a distal section that preferably includes a helical wire reinforcement and is of a construction that can be subjected to negative pressures of 29 inHg without causing catastrophic damage

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250275779A1Aspiration systems, devices and methods for treating ischemic stroke
Publication Date: 2025.09.04 POSEYDON MEDICAL LLC
  • US20250275779A1 patent drawing
  • US20250275779A1 patent drawing
  • US20250275779A1 patent drawing

AI summary

The present invention relates to methods, devices and systems for performing the removal of thrombus from a vessel lumen. More particularly the present invention relates to a thrombectomy system that includes an elongate catheter and a disposable aspiration pump and methods of performing medical procedures to remove clots, thrombus and emboli to re-establish the normal intravascular flow of blood.