LARP Converter Damage Detection via Spatial Light Ratio

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Solution Overview

Problem

The optical safety monitoring of LARP (Laser Activated Remote Phosphor) modules, which involves detecting damage to converter devices, is challenging due to changes in power density, temperature, and surface conditions affecting the yellow/blue light ratio, making it difficult to define a threshold for fault detection.

Innovation Solution

A method that irradiates the converter device with input light and uses multiple sensor elements to detect useful light portions from different sections, obtaining detection signals to calculate a ratio or difference, providing spatially resolved damage information, thereby reducing the impact of power and temperature fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the yellow/blue light ratio is used for fault detection, then converter damage can be detected, but power density and temperature changes cause false detections due to threshold value ambiguity

Engineering Contradiction:
Improvefault detection reliabilityVSAvoidthreshold value definition precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The converter device is divided into multiple sections, each monitored by separate sensor elements. Instead of using a single yellow/blue ratio threshold that is sensitive to power and temperature changes, the system segments the converter into multiple regions and compares relative light intensity ratios between adjacent sections. This segmentation allows local damage detection while compensating for global variations in operating conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring approach changes from using absolute light intensity ratios (yellow/blue ratio) to using relative intensity ratios between different spatial sections of the converter. This parameter transformation converts an absolute measurement susceptible to power and temperature drift into a relative measurement that is inherently compensated for these variations, as both sections experience similar environmental conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a beam trap is used to absorb blue laser light in fault cases, then converter damage detection is improved, but useful luminous flux is considerably reduced

Engineering Contradiction:
Improveconverter damage detectionVSAvoiduseful luminous flux
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The harmful blue laser light that needs to be absorbed in fault cases is extracted and redirected away from the optical path using a beam trap positioned at a specific angle. The beam trap is designed to intercept only the scattered blue light in fault conditions while allowing the useful converted light to pass through to the output, minimizing energy loss of the useful luminous flux.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A beam trap serves as an intermediary element positioned in the optical path between the converter and the output. This intermediary component selectively interacts with the blue laser light in fault cases, absorbing or redirecting it, while being transparent or reflective to the useful converted light, thus mediating between the harmful radiation and the useful output.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for more reliable detection of converter device damage by using spatially resolved relative variables, enabling accurate localization and deduction of damage, rather than relying on single absolute variables, thus improving fault detection accuracy.

Implementation Method 1

A converter device (2) is irradiated with input light by a light source (1) during operation, for generating useful light

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Implementation Method 2

detecting a useful light portion emitted principally by a first section of the converter device (2) by means of a first sensor element

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS10436714B2Detecting damage to a converter device
Publication Date: 2019.10.08 OSRAM BETVERWALTUNG GMBH
  • US10436714B2 patent drawing
  • US10436714B2 patent drawing
  • US10436714B2 patent drawing

AI summary

A method for detecting damage to a converter device of a lighting apparatus is provided. The method may include irradiating the converter device with input light, detecting a useful light portion emitted principally by a first section of the converter device by means of a first sensor element. A first detection signal is obtained, detecting a useful light portion emitted principally by a second section of the converter device, said second section being different than the first section, by means of a second sensor element. A second detection signal is obtained. The method further may include automatically obtaining damage information about the converter device from a ratio or a difference of the first detection signal with respect to either the second detection signal or a comparison signal formed therefrom.