Insect Larvae Bioconversion System for Organic Waste

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Solution Overview

Problem

Existing methods for bio-converting organic waste using insect larvae are limited to continuous treatment processes, which require significant storage space for compost and are not suitable for large-scale applications, especially in areas with unfavorable climatic conditions, and do not effectively handle diverse types of waste.

Innovation Solution

A bio-reactor system utilizing insect larvae, with controlled climatic conditions and automated waste distribution and larval collection, allows for batch treatment and adaptation to different waste types, using selected species of Diptera larvae and incorporating pre-treatment steps like grinding and bacterial addition, with features like temperature and humidity control, and ventilation systems to manage odor and pests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If continuous treatment process is used, then waste treatment efficiency is improved, but storage space requirement increases

Engineering Contradiction:
Improvewaste treatment efficiencyVSAvoidstorage space for compost
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The system divides the treatment process into discrete batch cycles within separate containers. Each container can be independently filled, treated, and emptied, allowing continuous operation across multiple containers without requiring large centralized storage facilities for intermediate compost accumulation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs periodic batch treatment cycles where containers are sequentially filled, treated for a predetermined time, and then emptied. This periodic operation allows compost to be produced and removed in manageable quantities at regular intervals, reducing the need for continuous large-scale storage space.

Inventive Principle:
Principle #19Periodic action

2Device complexity

If manual management of containers is used, then system simplicity is improved, but treatable waste quantity is limited

Engineering Contradiction:
Improvesystem simplicityVSAvoidtreatable waste quantity
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The system incorporates automated mechanisms for waste distribution, aeration, and container management. Sensors and control systems automatically monitor treatment progress, manage container filling and emptying sequences, and adjust operational parameters, enabling the system to handle large quantities of waste without proportional increases in manual labor.

Inventive Principle:
Principle #25Self-service

3Device complexity

If thermal control is not implemented, then system complexity is reduced, but applicability to diverse climatic conditions deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidadaptability to climatic conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system incorporates thermal control mechanisms that actively adjust temperature parameters within the containers during treatment. Heating elements and insulation systems maintain optimal temperatures for larval development regardless of external climatic conditions, enabling consistent operation across diverse geographic locations and seasons.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If pre-treatment steps are added, then treatment effectiveness is improved, but process complexity increases

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates pre-treatment steps including waste grinding, sorting, and preparation before the main larval treatment phase. These preliminary actions break down waste into more accessible forms, remove contaminants that could harm larvae, and optimize waste composition, thereby improving treatment effectiveness and reliability while the automated integration keeps complexity manageable.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient bio-treatment of various organic waste types, optimizing compost production and larval growth, allowing for the creation of engineered food chains and the production of valuable biomass for nutritional and biodiesel applications, independent of external climatic conditions.

Implementation Method 1

the larvae eat said waste thus converting them in 'odourless, more or less dry compost'

Methodology Applied
Scientific EffectBioconversion: Decomposition (biological)

Implementation Method 2

by applying heat through infrared lamps in the areas of the compost which are intended to be left, the same larvae are induced to collect at the edges of the conveyor belt

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

The larvae are then transported by means of a water flow by said collecting channels towards some accumulation containers

Methodology Applied
Scientific EffectHydraulic transport: Hydraulic Press

Implementation Method 4

in which they are separated from the water used for their transportation by means of sieves

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentEP2646398B1Method for organic waste bioconversion and municipal waste biostabilization by means of insect larvae
Publication Date: 2020.02.26 CAPRIO FRANCESCO
  • EP2646398B1 patent drawingFigure 1~2
  • EP2646398B1 patent drawingFigure 3

AI summary

System for the bio-treatment of organic waste by means of insect larvae comprising a tank provided with removable cover and means for ventilation and temperature control able to induce the migration of the larvae outside the waste mass when in a desired larval development stadium, means for distributing in many times the various waste layers and for removing the same at the end of the treatment and means for distributing the larvae inside the tank and for collecting and storing the larvae at the end of the treatment. Method for the bio-treatment of organic waste by means of larval stadium insects provided with the step of placing a first waste layer inside a tank (1 ), placing insect larvae or eggs on said layer and adding other waste layers at prefixed and shorter time intervals than the larvae development time, inducing the spontaneous migration of the larvae towards suitable collecting areas by means of temperature and humidity control and removing the treated waste from the tank.