Semiconductor Laser Active Layer Refractive Index Profile

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Solution Overview

Problem

Conventional semiconductor lasers have large far-field vertical and lateral beam divergence angles, which affect their coupling efficiency with optical fibers and light output efficiency.

Innovation Solution

A semiconductor laser apparatus with a special refractive index distribution in the active layer, featuring a light producing portion and a light emitting portion with distinct refractive index regions, reduces the far-field beam divergence angles by incorporating a substrate, cladding layers, waveguide layers, and a capping layer, optimizing the beam divergence characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional semiconductor laser structure is used, then manufacturing is simple and inexpensive, but far-field beam divergence angle is large which reduces coupling efficiency with optical fibers

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcoupling efficiency with optical fiber
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The active layer is designed with non-uniform thickness, featuring a center region with greater thickness than peripheral regions. This local variation in thickness creates corresponding variations in optical path length and refractive index, enabling the laser beam to be shaped with reduced divergence angles in specific directions without requiring complete structural redesign

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the physical parameters of the active layer, specifically its thickness distribution and refractive index profile. By changing these parameters spatially across the active layer, the optical characteristics of the emitted beam are altered to achieve smaller far-field divergence angles, thereby improving coupling efficiency with optical fibers

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If beam divergence angle is reduced for better coupling efficiency, then coupling with optical fiber improves, but light output efficiency may be affected

Engineering Contradiction:
Improvecoupling efficiency with optical fiberVSAvoidlight output efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The active layer employs localized thickness variations where the center region has greater thickness and peripheral regions have lesser thickness. This creates a spatially differentiated optical structure that shapes the beam profile to reduce divergence while preserving the overall light extraction efficiency, as the thickness modifications are optimized to maintain effective light coupling out of the semiconductor structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent addresses beam divergence by introducing thickness variation in the vertical dimension of the active layer, which then affects the lateral and angular distribution of emitted light. By controlling the optical path length in one dimension (thickness), the beam characteristics in other dimensions (divergence angle, spatial profile) are improved without necessarily compromising total light output

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The semiconductor laser apparatus achieves improved coupling efficiency with optical fibers while maintaining light output efficiency by reducing far-field beam divergence angles, enhancing its performance in applications like optical communication and material processing.

Implementation Method 1

an active layer with a special refractive index distribution

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a first type waveguide layer, an active layer, a second type waveguide layer

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Data Source

PatentUS10050413B2Semiconductor laser apparatus
Publication Date: 2018.08.14 LANDMARK OPTOELECTRONICS CORP
  • US10050413B2 patent drawing
  • US10050413B2 patent drawing
  • US10050413B2 patent drawing

AI summary

A semiconductor laser apparatus is provided and has a substrate, a first type cladding layer, a first type waveguide layer, an active layer, a second type waveguide layer, a second type cladding layer, and a capping layer disposed in sequence. The active layer has a light producing portion and a light emitting portion. A laser produced by the light producing portion, emits along a direction from the light producing portion toward the light emitting portion. The light emitting portion includes a first inactive region, a light emitting region, and a second inactive region. A refractive index of the light emitting region is lower than a refractive index of the first inactive region, the refractive index of the light emitting region is lower than a refractive index of the second inactive region, and width of a first part of the light emitting region continuously increases along the direction.