Laser Adapter With Optical Reference Structure For Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current adapters for laser processing devices lack precision in positioning and alignment, particularly for materials with low linear optical absorption, leading to suboptimal laser beam focusing and processing outcomes in applications like LASIK surgery.

Innovation Solution

An adapter with a locking mechanism and a reference structure optically detectable by the laser beam, allowing the laser processing device to accurately determine its position and control beam deflection, ensuring precise alignment and preventing eye movement during procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a contact lens with reference marks is used for positioning, then alignment precision is improved, but device complexity increases due to separate measurement devices required

Engineering Contradiction:
Improvealignment precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the reference structure directly into the adapter body, merging the positioning reference function with the adapter structure itself. This eliminates the need for separate measurement devices and complex multi-component systems, while maintaining high alignment precision through the integrated reference structure that is optically detectable by the laser beam.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If the laser beam is focussed into a small processing volume for high precision, then manufacturing precision is improved, but positioning stability becomes more critical and harder to maintain

Engineering Contradiction:
Improveprocessing precisionVSAvoidpositioning stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent employs feedback by using the reference structure in the beam path to continuously monitor and determine the actual position of the adapter. The control device receives position information from the reference structure and uses this feedback to adjust and maintain precise positioning, ensuring stability even when focussing the laser beam into a small processing volume.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If the adapter structure is simplified for ease of manufacture, then ease of manufacture is improved, but positioning precision and optical condition control deteriorate

Engineering Contradiction:
Improveease of manufactureVSAvoidpositioning precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent segments the adapter into functional components: a simple adapter body for ease of manufacture, and an integrated reference structure for precision. This segmentation allows the main adapter structure to be manufactured simply while the reference structure provides the necessary positioning precision and optical condition control through its optically detectable features.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-precision laser processing by maintaining constant optical conditions and allowing real-time correction of beam deflection, improving the accuracy of treatments like LASIK by ensuring the laser focus is at desired locations.

Implementation Method 1

transmitting a laser beam to the object along a beam path, said laser beam having been supplied to the input side by the laser processing device

Methodology Applied
Scientific EffectOptical transmission: Refraction

Implementation Method 2

comprising a reference structure, which reference structure is located in the beam path of the adapter and is optically detectable by means of the laser radiation scanned across said region

Methodology Applied
Scientific EffectOptical detection: Reflection

Implementation Method 3

said device comprising a beam deflecting unit for scanning a laser beam

Methodology Applied
Scientific EffectBeam deflection: Refraction

Data Source

PatentUS9427822B2Laser treatment device
Publication Date: 2016.08.30 CARL ZEISS MEDITEC AG
  • US9427822B2 patent drawing
  • US9427822B2 patent drawing
  • US9427822B2 patent drawing

AI summary

The invention relates to an adapter for coupling a laser treatment device to an object for treatment, whereby the adapter has an input side, which may be fixed relative to the laser treatment device, by a locking mechanism and which may be fixed to the object, for alignment of the object relative to the laser treatment device. A scanned laser beam is introduced on the input side, from the laser treatment device, along a beam path to the object with a reference structure. The reference structure lies on the beam path of the adapter and may be optically detected by means of the laser beam scanned over the region.