Laser Alignment Tool for Constant Level Oiler Adjustment
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Solution Overview
Problem
Existing methods for adjusting the oil level in rotating equipment are often inaccurate and time-consuming, leading to under-filling or over-filling, and are hindered by factors like equipment height and crowding around the oiler.
Innovation Solution
A tool with a cylindrical insert and a laser that projects light onto the rotating equipment housing to help position the oil level adjuster accurately, featuring a counterweight for stability and adjustability to ensure precise lubricant levels.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If scaled measurements or estimates are used to position the adjuster, then the adjustment process can be completed, but the accuracy of the lubricant level is poor resulting in under-filling or over-filling
Solution Approach 1:
The patent replaces traditional mechanical measurement methods (scaled measurements and visual estimates) with an optical measurement system. A laser projects a vertical reference line that aligns with markings on the oiler, providing a precise visual indicator for positioning the adjuster. This optical reference system eliminates the inaccuracies of manual measurement and estimation, enabling accurate lubricant level control without under-filling or over-filling.
Solution Approach 2:
The patent introduces a laser alignment tool as an intermediary device between the operator and the oiler adjuster. The laser projects a vertical reference line that serves as an intermediate reference, allowing the operator to accurately position the adjuster relative to the oiler markings without direct measurement. This intermediary optical reference mediates the positioning process, ensuring precise adjuster placement and accurate lubricant levels.
2Measurement precision
If the adjuster height is increased to reach proper levels, then the lubricant level can be adjusted accurately, but the equipment becomes more complex and harder to install in crowded spaces
Solution Approach 1:
The patent replaces complex mechanical measurement and positioning systems with a simple optical laser alignment tool. Instead of using elaborate mechanical gauges or complex positioning mechanisms that would increase device complexity, the invention uses a laser to project a vertical reference line that aligns with markings on the oiler. This optical method provides precise level adjustment guidance without requiring complex mechanical structures, making the tool easy to install even in crowded equipment spaces.
3Productivity
If traditional measurement methods are used, then the adjustment process is simple, but it is time-consuming and reduces productivity
Solution Approach 1:
The patent replaces time-consuming manual measurement procedures with a rapid optical laser alignment system. The laser projects a vertical reference line that provides immediate visual feedback for positioning the adjuster, eliminating the need for slow, iterative measurement and adjustment processes. This optical measurement system delivers both high precision and rapid operation, significantly improving productivity compared to traditional scaled measurements while maintaining or enhancing positioning accuracy.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The tool enables precise adjustment of the oil level in rotating equipment, reducing errors and improving the reliability and performance of the equipment by providing a straightforward and accurate method for maintaining the correct lubricant level.
Implementation Method 1
A laser couples to the insert and extends from the insert in a first direction
Implementation Method 2
a counterweight couples to the insert and extends from the insert in a second direction opposite the first direction to counterbalance the laser
Data Source
AI summary
Methods and apparatus relates to a tool with a laser to assist with adjustment of a constant level oiler associated with rotating equipment. The tool projects light from the laser onto a housing of the rotating equipment to identify position of a level adjuster of the oiler relative to an oil level marker on the housing of the rotating equipment. The tool includes a portion that is inserted into part of the oiler during use of the tool and is coupled to the laser, which may be moveable from the portion inserted and may have extension from the portion inserted counterbalanced by a weight also coupled to the portion inserted.