Laser Light Source Alignment Using Reflection Member

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Solution Overview

Problem

Conventional laser light source devices with external resonator structures face limitations in achieving high output due to alignment accuracy issues between laser elements, requiring precise alignment of emitters which is time-consuming and effort-intensive, and often result in insufficient light output.

Innovation Solution

A manufacturing method for a laser light source device that involves aligning two laser elements with a reflection member to achieve laser oscillation, allowing for efficient alignment of relative angles and positions in five axes, reducing the time and effort required for alignment, and enabling high-output laser light production without the need for an external resonant mirror.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional external resonator structure is used with traditional alignment methods, then alignment can be achieved, but alignment time is excessive and alignment precision is insufficient

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

A reflection member is introduced as an intermediary component between the first and second laser elements. This reflection member facilitates the alignment process by providing a reference surface for adjusting the relative angles and positions of the laser elements, enabling precise alignment without requiring complex direct alignment procedures between the laser elements themselves

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The alignment process is divided into preliminary steps where the reflection member is first positioned and adjusted, followed by the sequential alignment of laser elements relative to this established reference. This preliminary setup of the reflection member simplifies subsequent alignment operations and reduces overall alignment time

Inventive Principle:
Principle #10Preliminary action

2Power

If conventional external resonator structure is used, then laser oscillation can be produced, but output level is insufficient

Engineering Contradiction:
Improveoutput levelVSAvoidstructure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent merges the functions of the external resonator components by positioning the first and second laser elements to face each other with a reflection member, creating a compact resonator structure where the laser elements themselves serve as the resonator boundaries, eliminating the need for separate external resonant mirrors and achieving high output in a simplified configuration

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the production of a laser light source device capable of achieving high-output laser light efficiently, with improved alignment precision and reduced alignment time, resulting in a compact and effective laser resonator structure.

Implementation Method 1

Within a laser resonator, it is necessary to amplify laser light by leading laser light to oscillate repeatedly to continuously produce stimulated emission

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

disposing the reflection member in an optical path of the light emitted from the first laser element; adjusting a relative angle between the first formation face and the reflection face while causing the first laser element to emit the light and producing a laser oscillation between the first laser element and the reflection member

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS7817700B2Laser light source device and manufacturing method for manufacturing laser light source device
Publication Date: 2010.10.19 SEIKO EPSON CORP
  • US7817700B2 patent drawing
  • US7817700B2 patent drawing
  • US7817700B2 patent drawing

AI summary

A manufacturing method for manufacturing a laser light source device, includes: providing a first laser element having a first emitter, a second laser element having a second emitter, and a reflection member; adjusting a relative angle between the first laser element and the reflection member; adjusting a relative angle of the second laser element relative to the first laser element by using the reflection member; and adjusting a relative rotation angle between the first laser element and the second laser element and a relative position between the first laser element and the second laser element, so that the light emitted from the first emitter is incident into the second emitter and so that the light emitted from the second emitter is incident into the first emitter.