Laser Amplifier Thermal Control via Segmented End Bars

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Solution Overview

Problem

Laser amplification devices face challenges in maintaining the optical quality of the amplified laser beam due to heating effects, which cause temperature gradients and mechanical deformations, leading to thermo-optical and thermo-mechanical effects that degrade the beam's quality.

Innovation Solution

The device incorporates a doped amplifying plate with undoped end bars and a temperature control system that includes both cooling and heating elements, symmetrically arranged to manage temperature distribution and reduce thermal stresses, allowing for active control of the beam's quality by modulating temperature gradients across a larger volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high pumping power density is applied to the amplifier plate, then the amplification gain is improved, but thermal heating and temperature gradients increase, degrading beam quality

Engineering Contradiction:
Improveamplification gainVSAvoidtemperature gradient
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The amplifier plate is segmented into a doped amplifying plate and two undoped end bars, creating distinct functional zones. The end bars act as thermal sinks that absorb heat from the amplifying plate, thereby reducing temperature gradients while maintaining amplification gain in the doped region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The undoped end bars serve as intermediary thermal management components between the heat-generating amplifying plate and the external cooling elements. They conduct heat away from the active medium and distribute it to the cooling elements, mediating the thermal load to preserve beam quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If cooling elements are applied to the amplifier plate, then thermal heating is reduced, but thermo-mechanical deformations and optical quality degradation occur

Engineering Contradiction:
Improveaverage temperatureVSAvoidoptical quality
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

Different regions of the amplification element are assigned different thermal properties: the amplifying plate requires active cooling to maintain low average temperature, while the end bars are designed with higher thermal conductivity to act as heat sinks. This local differentiation allows simultaneous achievement of low average temperature and uniform temperature distribution.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The amplification element uses a composite structure combining doped and undoped regions of the same material (e.g., YAG crystal). The undoped end bars provide superior thermal management properties compared to the doped amplifying plate, creating a composite system that optimizes both optical performance and thermal control.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If temperature control systems cover the entire amplification element, then thermal stresses are reduced, but the device complexity increases

Engineering Contradiction:
Improvethermal stress uniformityVSAvoidtemperature control system structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The cooling and heating functions are merged into a single integrated temperature control system that covers the entire upper and lower faces of the amplification element. This unified approach simplifies the overall structure by eliminating the need for separate control systems for different regions, while still achieving uniform thermal stress distribution.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces thermal stresses and mechanical deformations, maintaining the integrity and gain of the active medium while minimizing beam degradation, potentially eliminating the need for external pre-compensation lenses and ensuring a high-quality amplified laser beam with minimal optical path differences.

Implementation Method 1

Each cooling element 130A, 130B consists of a metal block, within which a cooling liquid such as water circulates

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a cooling liquid such as water circulates, generally at room temperature

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

heating elements, covering peripheral regions of the upper face, respectively bottom of the amplifier element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

it is thus possible to precisely adjust a temperature distribution of the amplifier plate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 5

comprising an amplifying medium configured to amplify an incident laser beam, when it is optically pumped by one or more laser diodes or stacks of laser diodes

Methodology Applied
Scientific EffectOptical pumping:

Implementation Method 6

amplifying medium configured to amplify an incident laser beam

Methodology Applied
Scientific EffectStimulated emission:

Implementation Method 7

These temperature gradients result first of all in a non-homogeneous distribution of the optical index values ​​of the amplifying plate

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 8

This heating also causes the appearance of mechanical deformations at the level of the faces of the amplifying plate

Methodology Applied
Scientific EffectThermo-mechanical effect: Thermomechanical Effect

Data Source

PatentEP3379661B1Laser amplification device with active control of beam quality and end bars
Publication Date: 2019.10.30 CENT TECHNOLOGIQUE ALPHANOV
  • EP3379661B1 patent drawingFigure 1~3
  • EP3379661B1 patent drawingFigure 4A~4E
  • EP3379661B1 patent drawingFigure 5~6A

AI summary

The invention relates to a laser amplification device (200), comprising a doped amplifying plate (213) sandwiched between two undoped bars (2141, 2142), together forming an amplification element (210). The upper and lower faces of the amplification element are each covered by a temperature control system (230A, 230B). Each temperature control system (230A; 230B) comprises a cooling element (231A; 231B) and at least one heating element (232A; 232B), covering peripheral regions of the upper and lower faces, respectively, of the amplification element. The temperature control systems (230A; 230B) are substantially symmetrical to each other, with orthogonal symmetry about a plane ( ) parallel to the upper and lower faces of the amplifying plate. The invention makes it possible to maintain the optical quality of the laser beam to be amplified.