Rectangular Laser Amplifier Cooling for Thermal Lensing Control

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Solution Overview

Problem

Existing laser amplifiers face inefficiencies due to thermal lensing and uneven heat dissipation, leading to discrepancies in optical path shapes and reduced amplification efficiency, particularly when high excitation power is applied.

Innovation Solution

A laser amplifier design featuring a laser amplifying medium with a rectangular cross-section and metal blocks bonded to wider opposite surfaces, along with a collimating lens, to enhance heat dissipation and align optical paths, using atomic diffusion bonding and heat sinks for efficient cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high excitation power is applied to the laser amplifying medium, then output power is improved, but thermal lensing and uneven heat dissipation occur causing optical path shape discrepancies

Engineering Contradiction:
Improveoutput powerVSAvoidoptical path shape consistency
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The laser amplifying medium uses an asymmetric rectangular cross-section where the width in the first direction is larger than the width in the second direction. This asymmetric geometry enables differential heat dissipation rates along different axes, with the wider dimension providing enhanced heat removal capability to counteract thermal lensing effects that would otherwise distort the optical path shape at high excitation powers.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies localized heat dissipation enhancement by bonding metal blocks with high thermal conductivity to the wider surfaces of the laser amplifying medium. This creates localized high-performance heat removal zones at the broader faces, concentrating cooling capacity where it is most needed to maintain optical path stability during high-power operation.

Inventive Principle:
Principle #3Local quality

2Productivity

If conventional heat dissipation methods are used, then device complexity is reduced, but amplification efficiency decreases due to thermal lensing

Engineering Contradiction:
Improveamplification efficiencyVSAvoidheat dissipation structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the geometric parameters of the laser amplifying medium by employing a rectangular cross-section with asymmetric dimensions rather than a conventional symmetric shape. This parameter modification fundamentally alters the heat dissipation characteristics, enabling superior amplification efficiency through improved thermal management without requiring complex active cooling systems or multiple components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves amplification efficiency by evenly dissipating heat in multiple directions, reducing thermal lensing effects, and maintaining optical path conformity, thereby enhancing output power and reducing thermal resistance.

Implementation Method 1

The excitation light source is configured to output excitation light that excites the laser amplifying medium

Methodology Applied
Scientific EffectLight absorption and emission: Absorption (EM radiation)

Implementation Method 2

The collimating lens is configured to collimate the excitation light

Methodology Applied
Scientific EffectLens refraction: Lens

Implementation Method 3

The pair of metal blocks are bonded to two wider opposite surfaces of four surfaces of the laser amplifying medium parallel to the optical path axis

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250392094A1Laser amplifier, laser apparatus, and electronic device manufacturing method
Publication Date: 2025.12.25 GIGAPHOTON INC
  • US20250392094A1 patent drawing
  • US20250392094A1 patent drawing
  • US20250392094A1 patent drawing

AI summary

A laser amplifier includes a laser amplifying medium having a rectangular cross section perpendicular to an optical path axis of seed light, a pair of metal blocks bonded to two wider opposite surfaces of four surfaces of the laser amplifying medium parallel to the optical path axis, an excitation light source configured to output excitation light that excites the laser amplifying medium, and a collimating lens configured to collimate the excitation light.