Surface-Emitting Laser Aperture Geometry for Stable Beam Modes

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Solution Overview

Problem

Conventional surface-emitting laser devices face issues with increasing divergence angles and beam pattern splitting due to higher mode shifts when high currents are applied or aperture sizes increase, leading to reduced light output and voltage efficiency.

Innovation Solution

The surface-emitting laser device incorporates a design with a first reflective layer, an active region, and a plurality of aperture regions with insulating regions, where the aperture regions have a polygonal shape and recesses to control the beam mode and delay higher mode shifts, improving optical confinement and voltage efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high current is applied to increase light output, then light output is improved, but divergence angle increases and beam pattern splits due to higher mode shifts

Engineering Contradiction:
Improvelight outputVSAvoidbeam mode stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent employs asymmetric aperture shapes (rectangular, triangular, or trapezoidal instead of circular) to create asymmetric optical confinement that suppresses higher-order modes. This asymmetric geometry modifies the mode distribution and prevents mode splitting, allowing high current operation while maintaining stable beam patterns and controlled divergence angles.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the aperture shape parameter from circular to polygonal forms (rectangular, triangular, trapezoidal) to fundamentally alter the optical mode structure. This parameter change in aperture geometry creates different boundary conditions that suppress higher-order modes and stabilize the fundamental mode, enabling high light output without beam pattern degradation.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If aperture size is increased to improve light output, then light output is improved, but higher mode shifts occur causing beam pattern splitting

Engineering Contradiction:
Improvelight outputVSAvoidbeam pattern control
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent uses asymmetric aperture geometries (rectangular, triangular, or trapezoidal shapes) that provide superior mode control compared to circular apertures. These asymmetric shapes create specific boundary conditions that suppress higher-order modes even at larger aperture sizes, maintaining precise beam pattern control while enabling increased light output through larger aperture dimensions.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent fundamentally changes the aperture shape parameter from circular to polygonal forms, which alters the optical confinement characteristics. This parameter change enables larger aperture sizes to be used without triggering higher-mode shifts, as the polygonal geometry provides different mode selection rules that maintain beam pattern integrity at larger dimensions.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional circular aperture is used, then manufacturing is simple, but beam mode stability deteriorates at high current and large aperture sizes

Engineering Contradiction:
Improveaperture fabricationVSAvoidbeam mode stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent transitions from symmetric circular apertures to asymmetric polygonal apertures (rectangular, triangular, or trapezoidal). While these asymmetric shapes require slightly more complex manufacturing processes, they provide dramatically improved beam mode stability, especially under high current and large aperture conditions, making the additional manufacturing complexity worthwhile for achieving reliable mode control.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively stabilizes the beam mode, prevents beam pattern splitting, and enhances light output while improving voltage efficiency by controlling the divergence angle and optical confinement around the active layer.

Implementation Method 1

a first reflective layer, an active region disposed on the first reflective layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a plurality of aperture regions with insulating regions, where the aperture regions have a polygonal shape and recesses to control the beam mode and delay higher mode shifts, improving optical confinement

Methodology Applied
Scientific EffectOptical confinement:

Data Source

PatentUS11984703B2Surface emitting laser device and a light emitting device including the same
Publication Date: 2024.05.14 SUZHOU LEKIN SEMICON CO LTD
  • US11984703B2 patent drawing
  • US11984703B2 patent drawing
  • US11984703B2 patent drawing

AI summary

The embodiment relates to a surface emitting laser device and a light emitting device including the same.The surface-emitting laser device according to the embodiment includes a first reflective layer, an active region disposed on the first reflective layer, a plurality of aperture regions disposed on the active region, including an aperture and an insulating region, a second reflective layer disposed on the aperture region, and a first electrode and a second electrode electrically connected to the first reflective layer and the second reflective layer, respectively.In the aperture region, an outer periphery of the insulating region may have a circular shape, and an outer periphery of the aperture may have a polygonal shape.