Laser Beam Array Offset Layout for Higher Fiber Coupling

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Solution Overview

Problem

Semiconductor laser modules with multiple chip-on-submounts face reduced coupling efficiency due to variations in optical path length, causing beams with longer paths to expand and decrease overall coupling efficiency to the optical fiber.

Innovation Solution

A light emission device configuration where an array of beams is collected by a condenser lens, with light emission units outputting beams in single mode along one direction and multi-mode along another, and the center line of the beam array is shifted relative to the condenser lens's optical axis to equalize optical path lengths, enhancing coupling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an array of light beams from multiple light emission units are collected by a condenser lens, then the overall coupling efficiency to the optical fiber deteriorates due to beam expansion from longer optical path lengths

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidoptical path length variation
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by intentionally shifting the center line of the beam array relative to the optical axis of the condenser lens. Specifically, the center line is shifted in the direction opposite to the second direction (orthogonal to the beam propagation direction). This asymmetric positioning compensates for the beam expansion that occurs in beams with longer optical path lengths, allowing all beams to be effectively collected by the condenser lens and coupled to the optical fiber, thereby resolving the coupling efficiency deterioration.

Inventive Principle:
Principle #4Asymmetry

2Loss of energy

If beams with longer optical path lengths are collected by the condenser lens, then beam expansion occurs reducing coupling efficiency

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidbeam expansion
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The patent applies preliminary anti-action by pre-positioning the beam array center line offset from the condenser lens optical axis before the beams reach the lens. This preliminary positioning counteracts the expected beam expansion that will occur during propagation through the lens. By anticipating and compensating for the beam expansion in advance through the center line shift, the patent prevents coupling efficiency loss without requiring active control or feedback mechanisms.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the overall coupling efficiency of the beams to the optical fiber by reducing beam expansion and aligning longer optical paths closer to the lens axis, thereby increasing the efficiency of beam transmission.

Implementation Method 1

a condenser lens having an optical axis extending in a first direction, the condenser lens being configured to collect light in a second direction orthogonal to the first direction

Methodology Applied
Scientific EffectLight refraction: Refraction

Data Source

PatentUS20250015564A1Light emission device and light source device
Publication Date: 2025.01.09 FURUKAWA ELECTRIC CO LTD
  • US20250015564A1 patent drawing
  • US20250015564A1 patent drawing
  • US20250015564A1 patent drawing

AI summary

A light emission device includes: a condenser lens having an optical axis extending in a first direction, the condenser lens being configured to collect light in a second direction orthogonal to the first direction, wherein an array of a plurality of light beams traveling in the first direction and arranged at intervals in the second direction is input to the condenser lens; and a light emission unit group including a plurality of light emission units configured to output the beams included in the array, each of the light emission units being configured to output each of the beams in a single mode in the second direction and in a multi-mode in a third direction orthogonal to the first direction and the second direction.