Surface-Emitting Laser Array With Non-Uniform Spacing

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Solution Overview

Problem

Surface-emitting laser arrays face challenges in maintaining high-density image formation at high speeds due to heat interference between light emitting parts, leading to reduced laser output performance and reliability, especially when the spacing between these parts is shortened.

Innovation Solution

A surface-emitting laser array is arranged in a two-dimensional formation with specific, unequal spacings between light emitting parts to minimize heat interference, allowing for increased spacing without enlarging the device size, thereby maintaining performance and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the spacing between light emitting parts is shortened to increase optical writing density, then the image formation density is improved, but heat interference between light emitting parts increases, causing reduced laser output performance and reliability

Engineering Contradiction:
Improveoptical writing densityVSAvoidlaser output performance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies local quality by differentiating the spacing between light emitting parts based on their position and heat generation characteristics. Specifically, the spacing is set to be larger in regions where heat interference is more significant (e.g., between adjacent light emitting parts in the same column) and smaller in regions where heat interference is less critical. This non-uniform spacing arrangement optimizes the balance between optical writing density and heat management, ensuring high reliability while maintaining high density image formation capability.

Inventive Principle:
Principle #3Local quality

2Productivity

If the number of laser beams is increased to high-speed image formation, then the image output speed is improved, but power dissipation becomes large, requiring cooling systems and increasing device complexity

Engineering Contradiction:
Improveimage output speedVSAvoidcooling system requirement
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts the heat management function from the overall system design by implementing passive thermal isolation through optimized spacing arrangements. Instead of adding active cooling systems, the design takes out the heat interference problem by strategically increasing spacing between light emitting parts that generate significant heat, allowing heat to dissipate naturally. This approach maintains high-speed image formation capability while avoiding the complexity of additional cooling infrastructure.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If surface-emitting lasers are arranged in a two-dimensional formation to reduce power dissipation, then the number of arrangeable lasers is increased, but heat interference between adjacent light emitting parts occurs, affecting performance

Engineering Contradiction:
Improvenumber of light emitting partsVSAvoidheat interference
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent applies asymmetry by implementing non-uniform spacing between light emitting parts in the two-dimensional array. Rather than using equal spacing throughout, the design employs asymmetric spacing patterns where certain adjacent pairs have larger gaps (particularly in directions where heat accumulation is more problematic) while other pairs maintain smaller spacing. This asymmetric arrangement allows maximum utilization of the two-dimensional formation for high particle count while effectively managing heat interference between adjacent elements.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables high-speed, high-density image formation by reducing thermal interference, equalizing laser output performance, and extending the life of the laser array, while allowing for increased optical writing density without compromising image quality or speed.

Implementation Method 1

surface-emitting laser elements are arranged in a two-dimensional formation... surface-emitting lasers can be easily integrated on a substrate in a two-dimensional formation

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 2

causes a charged surface of an electrophotographic photoconductor to be exposed to laser light so that an electrostatic latent image is formed on the photoconductor

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS8179414B2Surface-emitting laser array, optical scanning device, and image forming device
Publication Date: 2012.05.15 RICOH CO LTD
  • US8179414B2 patent drawing
  • US8179414B2 patent drawing
  • US8179414B2 patent drawing

AI summary

A surface-emitting laser array includes a plurality of light emitting parts arranged in a two-dimensional formation having two orthogonal directions. When the plurality of light emitting parts are orthogonally projected on a virtual line parallel to one of the two orthogonal directions, a spacing between two of the plurality of light emitting parts along the virtual line is equal to an integral multiple of a predetermined value. The plurality of light emitting parts include a first light emitting part, a second light emitting part adjacent to the first light emitting part, and a third light emitting part adjacent to the second light emitting part, and a spacing between the first and second light emitting parts differs from a spacing between the second and third light emitting parts.