Laser Cleaning Baking Surfaces Without Damage

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Solution Overview

Problem

Current methods for cleaning baking surfaces in baking machines often result in either rough surfaces or incomplete removal of stubborn deposits, posing a conflict between thorough cleaning and gentle treatment, and require interruption of the production process.

Innovation Solution

A laser-based cleaning system is integrated into the baking machine, allowing for precise control of laser power and movement to gently and effectively remove deposits without damaging the surfaces, using a mechanically and control-wise coupled laser arrangement with adjustable axes for thorough cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If brushes are used to clean the baking surfaces, then cleaning action is provided, but the surface becomes rough or damaged

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsurface damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical brushing system with a laser-based cleaning system. The laser beam (optical/energy field) is directed at the baking surfaces to remove deposits without mechanical contact, thereby eliminating surface damage while maintaining cleaning effectiveness. This is achieved through the laser arrangement with movable laser head that can precisely target and clean deposits on the baking plates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If gentle treatment is applied to the baking surfaces, then surface integrity is maintained, but stubborn incrustations or dirt cannot be removed

Engineering Contradiction:
Improvesurface integrityVSAvoidcleaning effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent employs parameter changes in the laser radiation (power, pulse duration, wavelength) to achieve effective removal of stubborn deposits while maintaining surface integrity. By adjusting laser parameters such as power density and exposure time, the system can selectively remove incrustations without damaging the underlying baking surface, overcoming the limitation of gentle mechanical methods.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional cleaning methods are used, then deposits are removed, but production process must be interrupted

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidproduction interruption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent enables continuous cleaning action by integrating the laser cleaning system into the existing production workflow. The laser arrangement can clean baking surfaces during or between production cycles without requiring complete shutdown, allowing for continuous or near-continuous operation. The quick response time of laser cleaning minimizes production interruptions compared to conventional mechanical cleaning methods.

Inventive Principle:
Principle #20Continuity of useful action

4Reliability

If complex cleaning systems are implemented, then cleaning performance is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecleaning performanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs the laser cleaning system with universal applicability to handle various types of deposits (oils, fats, starchy deposits, sugar deposits) on different baking surfaces using a single integrated system. The laser arrangement with adjustable parameters can adapt to different cleaning requirements without requiring multiple specialized devices, thereby reducing overall system complexity while maintaining high cleaning performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures efficient, gentle, and thorough cleaning of baking surfaces without interrupting production, capable of being retrofitted to existing machines, and is cost-effective, allowing for quick and flexible operation.

Implementation Method 1

A laser-based cleaning system is integrated into the baking machine, allowing for precise control of laser power and movement to gently and effectively remove deposits without damaging the surfaces

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Data Source

PatentEP2879500B1Method and device for cleaning baking surfaces
Publication Date: 2020.04.15 HAAS FOOD EQUIPMENT GMBH
  • EP2879500B1 patent drawingFigure 1
  • EP2879500B1 patent drawingFigure 2
  • EP2879500B1 patent drawingFigure 3

AI summary

The invention relates to a laser assembly (2) for cleaning one or more baking surfaces (1) of a baking machine, comprising a laser head (3), wherein an interface is provided for connecting to the baking machine and the laser assembly is connected to the baking machine mechanically and/or in regard to control, a baking machine having a laser assembly (2) according to the invention, and a method for cleaning baking surfaces, wherein a laser head is arranged in the area of the baking surface of a baking machine, wherein a laser beam is conducted onto the baking surface in order to clean the baking surface, and wherein the processing area of the laser assembly is moved over the baking surface by means of relative motion between the laser head and the baking surface.