Laser Package Beam Combining for Uniform Near-Eye Projection

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Solution Overview

Problem

Existing laser packages for projectors, particularly in near-eye display systems, face challenges in efficiently combining and driving multiple laser diodes due to lengthy driver development times and issues with speckle and image non-uniformity, necessitating a more efficient method for beam combination and control.

Innovation Solution

A laser package design incorporating a beam combiner, such as a polarization beam displacer, to combine light beams from multiple laser diodes with orthogonal polarizations, allowing simultaneous operation of multiple color channels using fewer drivers, and a method for intensity control of individual diodes to optimize illumination based on image regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple laser diodes are used to improve image quality and reduce speckle, then imaging quality is improved, but driver complexity and development time increase

Engineering Contradiction:
Improveimaging qualityVSAvoiddriver complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple laser diode beams using a beam combiner to create a unified output that maintains the benefits of multiple diodes (reduced speckle, improved quality) while simplifying the driver architecture. Multiple laser diodes are optically merged into a single beam path, reducing the need for separate complex driver circuits for each diode.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The beam combiner serves multiple functions simultaneously: it combines beams from multiple laser diodes, manages polarization states, and enables unified control of multiple diodes through a single driver interface. This multi-functionality reduces overall system complexity while maintaining the capabilities of multiple laser sources.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple laser diodes are operated simultaneously to improve illumination uniformity, then image uniformity is improved, but control complexity increases

Engineering Contradiction:
Improveimage uniformityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The beam combiner merges the optical paths of multiple laser diodes into a single unified beam, allowing simultaneous operation of multiple diodes to be controlled through a single interface. This combining action simplifies the control architecture while maintaining the illumination uniformity benefits of multiple active diodes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables improved imaging quality and reduced driver complexity by combining light beams into unpolarized outputs, enhancing resolution and uniformity without relying on lengthy driver development, suitable for near-eye display systems like AR and VR glasses.

Implementation Method 1

A laser package design incorporating a beam combiner, such as a polarization beam displacer, to combine light beams from multiple laser diodes with orthogonal polarizations

Methodology Applied
Scientific EffectPolarization beam combining: Polarisation

Data Source

PatentUS12506326B2Laser package and method for operating a laser package
Publication Date: 2025.12.23 LUMUS LTD
  • US12506326B2 patent drawing
  • US12506326B2 patent drawing
  • US12506326B2 patent drawing

AI summary

A laser package including at least a first laser diode set having at least two laser diodes emitting light beams of a first color, at least a second laser diode set having at least two laser diodes emitting light beams of a second color, and a beam combiner.