Laser Eye Surgery Beam Delivery Calibration Using Imaging

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Solution Overview

Problem

Current laser eye surgery systems face challenges in accurately controlling and calibrating the laser beam delivery to ensure precise corneal ablation, which is crucial for successful vision correction and patient safety, due to potential flaws in mechanical or optical components and misalignment.

Innovation Solution

The method involves using an image capture device, such as a microscope camera, to image a calibration pattern and test pattern on a cornea, determining beam delivery system characteristics, and calibrating the system by adjusting machine-readable code to account for lateral redirecting characteristics and offsets, ensuring accurate beam positioning and alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional beam delivery system calibration methods are used, then system cost and complexity are maintained at acceptable levels, but beam positioning accuracy and calibration precision are insufficient

Engineering Contradiction:
Improvebeam positioning accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A calibration target with known geometric features is introduced as an intermediary object between the beam delivery system and the measurement device. The target serves as a reference medium that enables precise measurement of beam position and orientation without requiring complex direct measurement systems. The known geometry of the target provides a basis for calculating beam delivery characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system captures images of the calibration target, processes the image data to determine actual beam position and orientation, compares these measurements with intended values, and generates feedback for system calibration. This closed-loop feedback mechanism enables continuous improvement of beam positioning accuracy through iterative adjustment.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If traditional beam delivery system calibration methods are used, then system cost and complexity are maintained at acceptable levels, but calibration accuracy is insufficient

Engineering Contradiction:
Improvecalibration accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The calibration target acts as an intermediary that simplifies the calibration process by providing known reference features. Instead of using complex direct measurement methods, the system uses the target's predetermined geometry as a mediator to infer beam delivery characteristics, thereby achieving high calibration accuracy with simpler equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system creates a digital copy or representation of the calibration target through imaging and processes this copied information to determine beam characteristics. By working with the image data rather than directly measuring physical beam parameters, the system achieves high precision without requiring complex physical measurement apparatus.

Inventive Principle:
Principle #26Copying

3Measurement precision

If image capture device is used for beam positioning, then beam positioning accuracy is enhanced, but system cost increases

Engineering Contradiction:
Improvebeam positioning accuracyVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical beam measurement and positioning systems with an optical imaging-based approach. Instead of using mechanical sensors or complex position detection devices, the patent uses standard imaging technology to capture beam position information, thereby achieving high precision at lower cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The imaging device creates a visual copy of the calibration target and beam interaction, which is then processed computationally to extract precise positioning information. This approach substitutes expensive direct measurement hardware with more affordable imaging technology combined with image processing algorithms.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy and precision of laser beam positioning and calibration, reducing the risk of undesired tissue ablation and improving the success of vision correction procedures while maintaining system cost and complexity.

Implementation Method 1

imaging a known calibration pattern at an image location with an imaging device

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the laser removing microscopic layers of stromal tissue from the cornea using a technique generally described as ablative photodecomposition

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 3

the laser removing microscopic layers of stromal tissue from the cornea using a technique generally described as ablative photodecomposition

Methodology Applied
Scientific EffectAblative photodecomposition: Ablation

Data Source

PatentUS8968279B2Systems and methods for qualifying and calibrating a beam delivery system
Publication Date: 2015.03.03 AMO MFG USA INC
  • US8968279B2 patent drawing
  • US8968279B2 patent drawing
  • US8968279B2 patent drawing

AI summary

Systems and methods for testing a laser eye surgery system are provided. Methods include establishing an image scale based on a calibration pattern, imageably altering a series of regions of a test surface with the laser system, laterally redirecting a laser beam to form a test pattern, imaging the test pattern, determining a lateral redirecting characteristic of the beam delivery system, and qualifying or calibrating the beam delivery system. Systems can include an input module that accepts an input member such as a calibration pattern parameter, a calibration pattern image, an intended pattern parameter, a test pattern image, an imaging device position, a calibration pattern position, a test pattern position, and a beam delivery system position, a characterization module that determines a beam delivery system characteristic, and an output module that generates a calibration for the beam delivery system of the laser eye surgery system.